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    • 3. 发明授权
    • Method of creating MEMS device cavities by a non-etching process
    • 通过非蚀刻工艺制造MEMS器件腔的方法
    • US08394656B2
    • 2013-03-12
    • US12831898
    • 2010-07-07
    • Chun-Ming WangJeffrey LanTeruo Sasagawa
    • Chun-Ming WangJeffrey LanTeruo Sasagawa
    • H01L21/00
    • B81C1/00047B81B2201/047B81C2201/0108B81C2201/0111G02B26/001
    • MEMS devices (such as interferometric modulators) may be fabricated using a sacrificial layer that contains a heat vaporizable polymer to form a gap between a moveable layer and a substrate. One embodiment provides a method of making a MEMS device that includes depositing a polymer layer over a substrate, forming an electrically conductive layer over the polymer layer, and vaporizing at least a portion of the polymer layer to form a cavity between the substrate and the electrically conductive layer. Another embodiment provides a method for making an interferometric modulator that includes providing a substrate, depositing a first electrically conductive material over at least a portion of the substrate, depositing a sacrificial material over at least a portion of the first electrically conductive material, depositing an insulator over the substrate and adjacent to the sacrificial material to form a support structure, and depositing a second electrically conductive material over at least a portion of the sacrificial material, the sacrificial material being removable by heat-vaporization to thereby form a cavity between the first electrically conductive layer and the second electrically conductive layer.
    • 可以使用包含热可汽化聚合物以在可移动层和基底之间形成间隙的牺牲层来制造MEMS器件(例如干涉式调制器)。 一个实施例提供了一种制造MEMS器件的方法,该MEMS器件包括在衬底上沉积聚合物层,在聚合物层上形成导电层,并蒸发聚合物层的至少一部分以在衬底和电 导电层。 另一个实施例提供了制造干涉式调制器的方法,该方法包括提供衬底,在衬底的至少一部分上沉积第一导电材料,在第一导电材料的至少一部分上沉积牺牲材料,沉积绝缘体 在所述衬底上并且邻近所述牺牲材料以形成支撑结构,以及在所述牺牲材料的至少一部分上沉积第二导电材料,所述牺牲材料可通过热蒸发而被去除,从而在所述第一电 导电层和第二导电层。
    • 8. 发明授权
    • Microelectromechanical device and method utilizing a porous surface
    • 微机电装置和利用多孔表面的方法
    • US07944603B2
    • 2011-05-17
    • US12119712
    • 2008-05-13
    • Teruo SasagawaLior Kogut
    • Teruo SasagawaLior Kogut
    • G02B26/00
    • B81B3/001B81B2201/047B81C2201/0115G02B26/001
    • A microelectromechanical device (MEMS) utilizing a porous electrode surface for reducing stiction is disclosed. In one embodiment, a microelectromechanical device is an interferometric modulator that includes a transparent electrode having a first surface; and a movable reflective electrode with a second surface facing the first surface. The movable reflective electrode is movable between a relaxed and actuated (collapsed) position. An aluminum layer is provided on either the first or second surface. The aluminum layer is then anodized to provide an aluminum oxide layer which has a porous surface. The porous surface, in the actuated position, decreases contact area between the electrodes, thus reducing stiction.
    • 公开了一种利用多孔电极表面降低静摩擦力的微机电装置(MEMS)。 在一个实施例中,微机电装置是干涉式调制器,其包括具有第一表面的透明电极; 以及具有面向第一表面的第二表面的可移动反射电极。 可移动反射电极可在松弛和致动(折叠)位置之间移动。 在第一或第二表面上提供铝层。 然后将铝层阳极氧化以提供具有多孔表面的氧化铝层。 处于致动位置的多孔表面减小了电极之间的接触面积,从而减小了静电。
    • 9. 发明授权
    • Non-planar surface structures and process for microelectromechanical systems
    • 微机电系统的非平面表面结构和工艺
    • US07623287B2
    • 2009-11-24
    • US11406866
    • 2006-04-19
    • Teruo SasagawaLior KogutMing-Hau Tung
    • Teruo SasagawaLior KogutMing-Hau Tung
    • G02B26/00
    • B81B3/0008G02B26/001
    • Methods of making MEMS devices including interferometric modulators involve depositing various layers, including stationary layers, movable layers and sacrificial layers, on a substrate. A non-planar surface is formed on one or more layers by flowing an etchant through a permeable layer. In one embodiment the non-planar surface is formed on a sacrificial layer. A movable layer formed over the non-planar surface of the sacrificial layer results in a non-planar interface between the sacrificial and movable layers. Removal of the sacrificial layer results in a released MEMS device having reduced contact area between the movable and stationary layers when the MEMS device is actuated. The reduced contact area results in lower adhesion forces and reduced stiction during actuation of the MEMS device. These methods may be used to manufacture released and unreleased interferometric modulators.
    • 制造包括干涉式调制器的MEMS器件的方法包括在衬底上沉积包括固定层,可移动层和牺牲层的各种层。 通过使蚀刻剂流过可渗透层而在一个或多个层上形成非平面表面。 在一个实施例中,非平面表面形成在牺牲层上。 形成在牺牲层的非平面表面上的可移动层导致牺牲层和可移动层之间的非平面界面。 牺牲层的去除导致释放的MEMS器件在MEMS器件致动时具有减小可移动层和固定层之间的接触面积。 减小的接触面积导致MEMS器件的致动期间较低的粘附力和降低的静摩擦力。 这些方法可用于制造释放和未释放的干涉式调制器。