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    • 4. 发明授权
    • Silicon nitride sintered body and method of producing the same
    • 氮化硅烧结体及其制造方法
    • US06187706B1
    • 2001-02-13
    • US08807539
    • 1997-02-28
    • Masanori OkabeKagehisa Hamazaki
    • Masanori OkabeKagehisa Hamazaki
    • C04B35587
    • C04B35/5935
    • There is disclosed a silicon nitride sintered body produced by sintering a molded article which comprises a mixture of a silicon nitride powder as the main component and plural kinds of sintering additives, wherein said silicon nitride powder is set to be 0.1 to 1.0 &mgr;m in average grain size, and said plural kinds of sintering additives includes first and second sintering additives, said first sintering additive comprising oxide powders of at least one element of Group 3a element, said second sintering additive comprising oxide powders of at least one element selected from Zr (zirconium), Hf (hafnium), Nb (niobium), Ta (tantalum) and W (tungsten), said first sintering additive having the average grain size set to be 0.1 to 10 times as large as the average grain size of said silicon nitride powder and being incorporated in an amount ranging from 0.1 to 10% by weight to the mixture, said second sintering additive being such particles as that part of the particles are of grain size in the range from 10 to 100 times as large as the average grain size of said silicon nitride powder but the number of such part of the particles is in the 5 to 50% range of the total particle number and being incorporated in an amount ranging from 0 to 10% by weight to the mixture (provided that 0% by weight is not included). The sintering process of the molded article comprises a primary sintering in an atmosphere containing a nitrogen gas under the atmospheric pressure from 1 to 20 kgf/cm2 at 1600-1800° C., and subsequently secondary sintering in an atmosphere containing a nitrogen gas under the atmospheric pressure ranging from 100 to 2000 kgf/cm2 at a temperature lower than that of primary sintering.
    • 公开了一种通过烧结包含以氮化硅粉末为主要成分的混合物和多种烧结添加剂的模制品制造的氮化硅烧结体,其中所述氮化硅粉末的平均粒径设定为0.1〜1.0μm 并且所述多种烧结添加剂包括第一和第二烧结添加剂,所述第一烧结添加剂包含至少一种第3a族元素元素的氧化物粉末,所述第二烧结添加剂包含选自Zr(锆)中的至少一种元素的氧化物粉末 ),Hf(铪),Nb(铌),Ta(钽)和W(钨),所述第一烧结添加剂的平均粒径设定为所述氮化硅粉末的平均粒径的0.1〜10倍 并且以相对于混合物为0.1至10重量%的量引入,所述第二烧结添加剂是颗粒的一部分在颗粒尺寸为 的范围为所述氮化硅粉末的平均晶粒尺寸的10至100倍,但这些部分颗粒的数量在总颗粒数的5至50%范围内,并且以0至 10重量%的混合物(不包括0重量%)。 模制品的烧结过程包括在大气压下在1600-1800℃的大气压下,在含有氮气的气氛中进行一次烧结,随后在含有氮气的气氛中二次烧结 大气压在100〜2000kgf / cm2的范围内,温度低于初级烧结温度。
    • 7. 发明授权
    • Method of manufacturing a sintered composite body of silicon nitride and
silicon carbide
    • 制造氮化硅和碳化硅烧结复合体的方法
    • US5648028A
    • 1997-07-15
    • US413445
    • 1995-03-30
    • Kazumi MiyakeKagehisa HamazakiHitoshi ToyodaYoshikatsu Higuchi
    • Kazumi MiyakeKagehisa HamazakiHitoshi ToyodaYoshikatsu Higuchi
    • C01B21/068C04B35/573C04B35/575C04B35/591C04B35/593B28B3/00C04B33/32
    • C01B21/0682C01B21/068C04B35/573C04B35/575C04B35/591C04B35/593C01P2004/03C01P2004/61C01P2004/62C01P2006/10C01P2006/12
    • A sintered composite body of silicon nitride and silicon carbide is manufactured by mixing a silicon powder with a carbonaceous powder and a sintering additive, producing a mixture, molding the mixture into a molded body, heat-treating the molded body in an atmosphere containing a nitrogen gas for thereby simultaneously nitriding and carbonizing silicon contained in the molded body, and subsequently firing the molded body in a nitrogen gas atmosphere. A composite powder of silicon nitride and silicon carbide which is produced by simultaneously nitriding and carbonizing silicon contained in the molded body has a content of .alpha.-type silicon nitride which is at least 30% of all silicon nitride in the composite powder. To produce such a composite powder, a silicon powder is mixed with a carbonaceous powder and a sintering additive, producing a mixture, and the mixture is heat-treated in an atmosphere containing a nitrogen gas at a temperature of at most 1450.degree. C. for thereby simultaneously nitriding and carbonizing silicon contained in the mixture, the arrangement being such that the temperature of the mixture is increased at a rate lower than 2.degree. C./minute from a temperature before the silicon starts being nitrided and carbonized up to the temperature of at most 1450.degree. C.
    • 通过将硅粉与碳质粉末和烧结添加剂混合制造氮化硅和碳化硅的烧结复合体,制造混合物,将混合物成型为成型体,在含有氮气的气氛中对成型体进行热处理 气体,从而同时对包含在成型体中的硅进行氮化和碳化,随后在氮气气氛中焙烧成型体。 通过同时对包含在成型体中的硅进行氮化和碳化而制造的氮化硅和碳化硅的复合粉末具有在复合粉末中为所有氮化硅的至少30%的α型氮化硅的含量。 为了制造这种复合粉末,将硅粉末与碳质粉末和烧结添加剂混合,制成混合物,将混合物在含有氮气的气氛中在至多1450℃的温度下进行热处理, 从而同时氮化和碳化混合物中所含的硅,该配置使得混合物的温度以低于2℃/分钟的速率从硅开始氮化和碳化之前的温度升高到 至多1450℃