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    • 1. 发明授权
    • Electrically heated nozzles and nozzle systems
    • 电加热喷嘴和喷嘴系统
    • US4795126A
    • 1989-01-03
    • US886397
    • 1986-07-17
    • Walter R. Crandell
    • Walter R. Crandell
    • B22D17/22B29C45/27B29C45/30H05B3/44H05B3/46B22D27/02
    • H05B3/44B22D17/2272B29C45/2735B29C45/2737B29C45/30H05B3/46B29C2045/274Y10T29/49083Y10T29/49087
    • A unitary integral electrically heated nozzle device for plastic molding or die casting equipment which has a novel casing integral with a heater core, which is insulated to prevent conduction of electricity and loss of thermal transmission to the casing, the electrical insulation being compacted within the casing and around the heater core and the assembly being sealed and swaged into a unitary form, said device being structured to heat the area of a gate or passage for delivery of molten material into a forming cavity. The nozzle device may be shaped, and the nozzle systems include such nozzle devices in the gate channels for delivering molten material to the forming cavity.The invention also includes a heated nozzle of the character referred to wherein at least a part of said electrical insulation comprises a layer of mica or cermaic insulator material having electrical resistance wire wound thereabout, and a method for making such a nozzle which includes the steps of winding electrical resistance wire about a strip of green insulator material, fitting the wire wound strip in a casing and insulating the wire from the casing, compressing the assembly and heating the compressed assembly.The invention also includes a lead arrangement where the unitary nozzle is opened midway its ends to expose the wires and lead are connected sealed and insulated through the casing; and also included is a method for making such a lead arrangement.
    • 一种用于塑料成型或压铸设备的整体式电加热喷嘴装置,其具有与加热器芯体一体的新型壳体,其被绝缘以防止电力传导和对壳体的热传递损失,电绝缘体在壳体内被压实 并且围绕所述加热器芯和所述组件被密封并模锻成整体形式,所述装置被构造成加热用于将熔融材料输送到成形腔中的浇口或通道的区域。 喷嘴装置可以成形,并且喷嘴系统在浇口通道中包括用于将熔融材料输送到成形腔的这种喷嘴装置。 本发明还包括所述特征的加热喷嘴,其中所述电绝缘体的至少一部分包括具有缠绕在其上的电阻丝的云母或耐火绝缘材料层,以及制造这种喷嘴的方法,包括以下步骤: 围绕一条绿色绝缘体材料缠绕电阻线,将绕线条装配在壳体中并使线与壳体绝缘,压缩组件并加热压缩组件。 本发明还包括引线装置,其中整体喷嘴在其端部的中间开口以露出电线,引线通过壳体被密封和绝缘; 并且还包括制造这种引线装置的方法。
    • 2. 发明授权
    • Unitary heated nozzle assembly
    • 单加热喷嘴总成
    • US4492556A
    • 1985-01-08
    • US328747
    • 1981-12-08
    • Walter R. Crandell
    • Walter R. Crandell
    • B22D17/22B29C45/27B29C45/30H05B3/44H05B3/46B29F1/03
    • B29C45/30B22D17/2272B29C45/2735B29C45/2737H05B3/44H05B3/46B29C2045/274
    • A unitary integral electrically heated nozzle device for plastic molding or die casting equipment which has a novel casing integral with a heater core, which is insulated to prevent conduction of electricity and loss of thermal transmission to the casing, the electrical insulation being compacted within the casing and around the heater core and the assembly being sealed and swaged into a unitary form, said device being structured to heat the area of a gate or passage for delivery of molten material into a forming cavity. The nozzle device may be shaped, and the nozzle systems include such nozzle devices in the gate channels for delivering molten material to the forming cavity.The invention also includes a heated nozzle of the character referred to wherein at least a part of said electrical insulation comprises a layer of mica or ceramic insulator material having electrical resistance wire wound thereabout, and a method for making such a nozzle which includes the steps of winding electrical resistance wire about a strip of green insulator material, fitting the wire wound strip in a casing and insulating the wire from the casing, compressing the assembly and heating the compressed assembly.The invention also includes a lead arrangement where the unitary nozzle is opened midway its ends to expose the wires and lead are connected sealed and insulated through the casing; and also included is a method for making such a lead arrangement.
    • 一种用于塑料成型或压铸设备的整体式电加热喷嘴装置,其具有与加热器芯体一体的新型壳体,其被绝缘以防止电力传导和对壳体的热传递损失,电绝缘体在壳体内被压实 并且围绕所述加热器芯和所述组件被密封并模锻成整体形式,所述装置被构造成加热用于将熔融材料输送到成形腔中的浇口或通道的区域。 喷嘴装置可以成形,并且喷嘴系统在浇口通道中包括用于将熔融材料输送到成形腔的这种喷嘴装置。 本发明还包括一个所述特征的加热喷嘴,其中所述电绝缘体的至少一部分包括一层云母或陶瓷绝缘体材料,其上缠绕有电阻丝,以及制造这种喷嘴的方法,包括以下步骤: 围绕一条绿色绝缘体材料缠绕电阻线,将绕线条装配在壳体中并使线与壳体绝缘,压缩组件并加热压缩组件。 本发明还包括引线装置,其中整体喷嘴在其端部的中间开口以露出电线,引线通过壳体被密封和绝缘; 并且还包括制造这种引线装置的方法。
    • 3. 发明授权
    • Method of making electrically heated nozzles and nozzle systems
    • 制造电加热喷嘴和喷嘴系统的方法
    • US4641423A
    • 1987-02-10
    • US611141
    • 1984-05-17
    • Walter R. Crandell
    • Walter R. Crandell
    • B22D17/22B29C45/27B29C45/30H05B3/44H05B3/46H05B3/00
    • B29C45/2737B22D17/2272B29C45/2735B29C45/30H05B3/44H05B3/46B29C2045/274B29C2045/2748Y10T29/49083Y10T29/49087
    • A unitary integral electrically heated nozzle device for plastic molding or die casting equipment which has a novel casing integral with a heater core, which is insulated to prevent conduction of electricity and loss of thermal transmission to the casing, the electrical insulation being compacted within the casing and around the heater core and the assembly being sealed and swaged into a unitary form, the device being structured to heat the area of a gate or passage for delivery of molten material into a forming cavity. The nozzle device may be shaped, and the nozzle systems include such nozzle devices in the gate channels for delivering molten material to the forming cavity. The invention also includes a heated nozzle of the character referred to wherein at least a part of the electrical insulation comprises a layer of mica or ceramic insulator material having electrical resistance wire wound thereabout, and a method for making such a nozzle which includes the steps of winding electrical resistance wire about a strip of green insulator material, fitting the wire wound strip in a casing and insulating the wire from the casing, compressing the assembly and heating the compressed assembly. The invention also includes a lead arrangement where the unitary nozzle is opened midway its ends to expose the wires and lead are connected sealed and insulated through the casing; and also included is a method for making such a lead arrangement.
    • 一种用于塑料成型或压铸设备的整体式电加热喷嘴装置,其具有与加热器芯体一体的新型壳体,其被绝缘以防止电力传导和对壳体的热传递损失,电绝缘体在壳体内被压实 并且围绕所述加热器芯和所述组件被密封并模锻成整体形式,所述装置构造成加热用于将熔融材料输送到成形腔中的浇口或通道的区域。 喷嘴装置可以成形,并且喷嘴系统在浇口通道中包括用于将熔融材料输送到成形腔的这种喷嘴装置。 本发明还包括一个所述特征的加热喷嘴,其中电绝缘体的至少一部分包括一层云母或陶瓷绝缘体材料,其上缠绕有电阻丝,以及制造这种喷嘴的方法,包括以下步骤: 围绕一条绿色绝缘体材料缠绕电阻线,将绕线条装配在壳体中并使线与壳体绝缘,压缩组件并加热压缩组件。 本发明还包括引线装置,其中整体喷嘴在其端部的中间开口以露出电线,引线通过壳体被密封和绝缘; 并且还包括制造这种引线装置的方法。
    • 4. 发明授权
    • Electrically heated nozzles and nozzle systems
    • 电加热喷嘴和喷嘴系统
    • US4304544A
    • 1981-12-08
    • US951609
    • 1978-10-16
    • Walter R. Crandell
    • Walter R. Crandell
    • B22D17/22B29C45/27B29C45/30H05B3/44H05B3/46B29F1/03
    • H05B3/46B22D17/2272B29C45/2735B29C45/2737B29C45/30H05B3/44B29C2045/274B29C2045/2748
    • A unitary integral electrically heated nozzle device for plastic molding or die casting equipment which has a novel casing integral with a heater core, which is insulated to prevent conduction of electricity and loss of thermal transmission to the casing, the electrical insulation being compacted within the casing and around the heater core and the assembly being sealed and swaged into a unitary form, said device being structured to heat the area of a gate or passage for delivery of molten material into a forming cavity. The nozzle device may be shaped, and the nozzle systems include such nozzle devices in the gate channels for delivering molten material to the forming cavity.The invention also includes a heated nozzle of the character referred to wherein at least a part of said electrical insulation comprises a layer of mica or ceramic insulator material having electrical resistance wire wound thereabout, and a method for making such a nozzle which includes the steps of winding electrical resistance wire about a strip of green insulator material, fitting the wire wound strip in a casing and insulating the wire from the casing, compressing the assembly and heating the compressed assembly.The invention also includes a lead arrangement where the unitary nozzle is opened midway its ends to expose the wires and lead are connected sealed and insulated through the casing; and also included is a method for making such a lead arrangement.
    • 一种用于塑料成型或压铸设备的整体式电加热喷嘴装置,其具有与加热器芯体一体的新型壳体,其被绝缘以防止电力传导和对壳体的热传递损失,电绝缘体在壳体内被压实 并且围绕所述加热器芯和所述组件被密封并模锻成整体形式,所述装置被构造成加热用于将熔融材料输送到成形腔中的浇口或通道的区域。 喷嘴装置可以成形,并且喷嘴系统在浇口通道中包括用于将熔融材料输送到成形腔的这种喷嘴装置。 本发明还包括一个所述特征的加热喷嘴,其中所述电绝缘体的至少一部分包括一层云母或陶瓷绝缘体材料,其上缠绕有电阻丝,以及制造这种喷嘴的方法,包括以下步骤: 围绕一条绿色绝缘体材料缠绕电阻线,将绕线条装配在壳体中并使线与壳体绝缘,压缩组件并加热压缩组件。 本发明还包括引线装置,其中整体喷嘴在其端部的中间开口以露出电线,引线通过壳体被密封和绝缘; 并且还包括制造这种引线装置的方法。
    • 7. 发明授权
    • Method for making a ceramic bond heater
    • 制作陶瓷焊接加热器的方法
    • US4203197A
    • 1980-05-20
    • US879169
    • 1978-02-21
    • Walter R. Crandell
    • Walter R. Crandell
    • H05B3/58H05B3/00
    • H05B3/58Y10T29/49083Y10T29/49087Y10T29/49098
    • An electric band heater of low expansion characteristics having an integral ceramic core with resistance wire sandwiched therein and encased within a metal housing, the core being formed from a wire wound ceramic sheet sandwiched between ceramic sheets; and a method for making such a heater which includes the steps of arranging an assembly of a wire wound organic-ceramic core strip between organic-ceramic insulator strips and placing the same within a metal housing, compressing and forming the assembly and then heating the assembly to bake out organic binder materials and sinter ceramic materials into a ceramic mass.
    • 一种具有低膨胀特性的电带加热器,其具有一体的陶瓷芯,其中电阻丝夹在其中并被包裹在金属壳体内,该芯由夹在陶瓷片之间的绕线陶瓷片形成; 以及制造这种加热器的方法,该方法包括以下步骤:在有机 - 陶瓷绝缘体条之间布置有绕线的有机陶瓷芯条的组合,并将其放置在金属外壳内,压缩和形成组件,然后加热组件 烘烤有机粘合剂材料并将陶瓷材料烧结成陶瓷块。
    • 8. 发明授权
    • Method of making electrically heated nozzle
    • 电加热喷嘴的制作方法
    • US4120086A
    • 1978-10-17
    • US705996
    • 1976-07-16
    • Walter R. Crandell
    • Walter R. Crandell
    • B22D17/22B29C45/27B29C45/30H05B3/44H05B3/00
    • H05B3/44B22D17/2272B29C45/2737B29C45/30B29C2045/274B29C2045/2748Y10T29/49083Y10T29/49089
    • An electrically heated nozzle device for plastic molding or die casting equipment having a novel casing with an integral heater core, and means to seal the casing for retaining the heater core in place and to electrically insulate the electrical heating element from the casing and prevent loss of thermal transmitting packing contained in the casing, which is structured to receive the heater core in the area close to its passage for carrying molten material to be molded or cast in a forming cavity, and which may be shaped. The casing may also include a probe for a thermocouple or a thermocouple well for sensing temperature; and the method includes the steps of arranging an unsheathed electric heating element in a bore formed in the nozzle casing in proximity to its molding material orifice, filling the bore with heat transmitting electrical insulation embedding an electric heating element, compacting the insulation about the heating element and in the bore to eliminate air voids, and sealing the bore. The method may also include the steps of assembling in the nozzle casing a body of relatively flexible green ceramic particles impregnated in heat dissipatable material and embedding a resistance wire heating element in the body, heating the assembly to bake out the heat dissipatable material and sinter the ceramic particles together, and compacting the assembly to eliminate air voids therein and between the casing and said assembly. Also disclosed herein in a heater body embodying modified features of the invention.
    • 一种用于塑料成型或压铸设备的电加热喷嘴装置,其具有具有一体式加热器芯的新颖壳体,以及密封壳体以将加热器芯保持在适当位置并将电加热元件与壳体电绝缘的装置, 包含在壳体中的热传递填料,其被构造成在靠近其通道的区域中接收加热器芯,用于将待模制或铸造在成型腔中的熔融材料输送并且可以成形。 套管还可以包括用于热电偶的探针或用于感测温度的热电偶阱; 该方法包括以下步骤:将未加热的电加热元件布置在靠近其成型材料孔口的形成在喷嘴壳体中的孔中,用插入电加热元件的传热电绝缘填充该孔,压实加热元件周围的绝缘体 并在孔中消除空气空隙,并密封孔。 该方法还可以包括以下步骤:在喷嘴壳体中组装浸渍在可散热材料中的相对柔性的生坯陶瓷颗粒体,并将电阻丝加热元件嵌入体内,加热组件以烘烤可散热材料并烧结 陶瓷颗粒在一起,并且压紧组件以消除其中的空气空隙,并且在壳体和所述组件之间。 本文还在体现本发明的修改特征的加热器主体中公开。