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    • 8. 发明授权
    • Process for making ceramic spheroids
    • 制造陶瓷球体的工艺
    • US4725390A
    • 1988-02-16
    • US874095
    • 1986-06-13
    • James A. LairdWarren R. Beck
    • James A. LairdWarren R. Beck
    • B01D39/06B01J19/30C04B20/06C09K8/80E21B43/267C04B33/34C04B35/56C04B35/84C04B41/81
    • B01J19/30B01D39/06C04B20/068C09K8/80E21B43/267
    • A process for making ceramic spheriods by mixing and converting spheroids, with the aid of water, raw materials of 50-99.8 parts by weight mineral particulate (e.g. blend of orthoclase, nepheline, hornblende and diopside) which particulate includes at least one mineral having chemically bound water or sulphur in a form which is not substantially water soluble and in amounts sufficient to yield 0.5 to 5 weight percent water or 0.04 to 2 weight percent sulphur in the total mass; 0.1 to 50 parts by weight silicon carbide; and 0.1 to 15 parts binder. The wet spheroids are dried and the dry spheroids are fired in contact with a parting agent (e.g. aluminum oxide) for a sufficiently long time to form a shell containing parting agent on the ceramic mineral having a fired density of less than about 2.9 grams per cubic centimeter when fired above 1,100.degree. C. The binder is typically bentonite clay.
    • 通过混合和转化球体,借助于水,原料为50-99.8重量份的矿物颗粒(例如正交碱,霞石,角闪石和透辉石的混合物),制备陶瓷球状体的方法,该颗粒包括至少一种具有化学性质的矿物 结合水或硫,其形式基本上不溶于水,其用量足以产生0.5至5重量百分比的水或0.04至2重量%的总质量的硫; 0.1〜50重量份碳化硅; 和0.1至15份粘合剂。 将湿球体干燥,将干球体与分离剂(例如氧化铝)接触焙烧足够长的时间,以在陶瓷矿物上形成含有分离剂的壳,其烧成密度小于约2.9克/立方厘米 在1100℃以上烧制时,粘结剂通常为膨润土。
    • 10. 发明授权
    • Particulate ceramic useful as a proppant
    • 颗粒陶瓷可用作支撑剂
    • US4680230A
    • 1987-07-14
    • US571739
    • 1984-01-18
    • James L. GibbJames A. LairdGeorge W. LeeWilliam C. Whitcomb
    • James L. GibbJames A. LairdGeorge W. LeeWilliam C. Whitcomb
    • C04B35/19C09K8/80E21B43/267B32B5/16C04B38/06C09K3/00
    • E21B43/267C04B35/19C09K8/80Y10S507/924Y10T428/2991Y10T428/2996Y10T428/2998
    • A two-phase ceramic particulate useful as a proppant in hydraulic fracturing operations is provided which comprises a vitreous matrix phase containing a crystalline alumina phase. The new ceramic particles are characterized by:(i) a concentration gradient of alumina which increases from very low in the center to relatively high near the surface of the particles;(ii) a fired density less than about 2.9 g/cc; and(iii) closed cell microporosity.Certain embodiments of the inventive ceramic particulate are also characterized by a Krumbein roundness of at least 0.8 and are chemically stable.The ceramic is made by a process comprising the steps of:a. mixing and pelletizing, with the aid of water, the dry raw materials including a mineral particulate such as nepheline syenite and a binder such as bentonite;b. drying the wet pelletizer product;c. mixing the dried pellets with a parting agent; andd. firing the mixture of pellets and parting agent at sufficient temperature and for sufficient time to cause vitrification to occur.
    • 提供了一种在水力压裂作业中用作支撑剂的两相陶瓷颗粒,其包含含有结晶氧化铝相的玻璃质基体相。 新的陶瓷颗粒的特征在于:(i)氧化铝的浓度梯度从颗粒表面附近的中心极低到较高; (ii)烧结密度小于约2.9g / cc; 和(iii)闭孔微孔。 本发明陶瓷颗粒的某些实施方案的特征还在于至少0.8的克氏素圆度并且是化学稳定的。 陶瓷通过包括以下步骤的方法制成:a。 混合和造粒,借助于水,干燥的原料包括矿物颗粒如霞石正长岩和诸如膨润土的粘合剂; b。 干燥造粒机产品; C。 将干燥的颗粒与分离剂混合; 和d。 在足够的温度下烧制颗粒和脱模剂的混合物并持续足够的时间以引起玻璃化。