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1. 发明授权

US08236410B2 Reinforcing fiber base material for preforms, process for the production of laminates thereof, and so on 有权
标题翻译：用于预成型件的增强纤维基材，用于生产其层压材料的方法等
公开(公告)号：US08236410B2
公开(公告)日：2012-08-07
申请号：US12280903
申请日：2007-02-21
申请人： Tomoyuki Shinoda , Satoru Nagaoka , Nobuo Asahara
发明人： Tomoyuki Shinoda , Satoru Nagaoka , Nobuo Asahara
IPC分类号： B32B7/02
CPC分类号： B32B5/26 , B29B11/16 , B29C43/36 , B29C43/3642 , B29C70/20 , B29C70/202 , B29C70/226 , B29C70/443 , B29C70/46 , B29C2043/3644 , B29C2043/3652 , B29K2105/0854 , D04H3/04 , Y10T428/24942
摘要： The invention provides (1) a reinforcing fiber base material having a weave constituted of both reinforcing fiber filaments arranged in one direction in parallel with each other and auxiliary yarns arranged in another direction, which satisfies the relationship: L=H/cos θ (wherein L is the length of auxiliary yarn covering one reinforcing fiber filament and H is the width of the filament as determined in such a state where the reinforcing fiber filaments are unified only with the auxiliary yarns; and 3°≦θ (in-plane shear strain)≦30°) and wherein 2 g/m2 to 40 g/m2 of an adhesive resin having a glass transition temperature between 0° C. and 95° C. is adhesed to at least one side thereof in spots, lines, or discontinuous lines; (2) a laminate obtained by laminating layers of the above reinforcing fiber base material, wherein the adhesive resin adhesed to each layer of base material partially bonds to a facing layer of base material over the whole surface thereof, with the maximum length of each bonding joint being not less than 1 mm and not more than the width H of a reinforcing fiber filament; and (3) a preform, obtained by shaping the laminate, having a reinforcing fiber volume fraction (Vpf) of 45% to 62%.
摘要翻译：本发明提供（1）一种增强纤维基材，其具有由沿彼此平行的一个方向布置的增强纤维丝和沿另一方向布置的辅助纱构成的织物，其满足以下关系：L = H / cos＆amp; （其中L是覆盖一根增强纤维长丝的辅助丝的长度，H是在增强纤维丝仅与辅助丝一体化的状态下确定的H的宽度;以及3°＆平面剪切应变）＆nlE; 30°），其中玻璃化转变温度在0℃至95℃之间的粘合剂树脂的2g / m 2至40g / m 2在其至少一个侧面上粘附，线或不连续线; （2）通过层叠上述增强纤维基材的层叠体，其中粘附到每层基材的粘合剂树脂在其整个表面上部分地粘合到基材的面层，每个粘合的最大长度接头不小于1mm且不大于增强纤维丝的宽度H; 和（3）通过成形层叠体得到的预成型体，其具有45％〜62％的增强纤维体积分数（Vpf）。

2. 发明申请

US20100084090A1 MANUFACTURING DEVICE AND MANUFACTURING METHOD OF LAMINATE 有权
标题翻译：层压板的制造装置及其制造方法
公开(公告)号：US20100084090A1
公开(公告)日：2010-04-08
申请号：US12524971
申请日：2008-01-24
申请人： Tomoyuki Shinoda , Satoru Nagaoka
发明人： Tomoyuki Shinoda , Satoru Nagaoka
IPC分类号： B29C65/20 , B29C43/06 , B29C70/06
CPC分类号： B29C43/36 , B29C43/021 , B29C65/02 , B29C65/18 , B29C65/26 , B29C65/30 , B29C66/1122 , B29C66/21 , B29C66/346 , B29C66/45 , B29C66/721 , B29C66/7212 , B29C66/72141 , B29C66/7392 , B29C66/81451 , B29C66/81463 , B29C66/8161 , B29C66/81821 , B29C66/8242 , B29C66/8322 , B29C66/91421 , B29C70/226 , B29C70/48 , B29C2043/023 , B29C2043/3613 , B29C2043/3621 , B29K2105/0854 , B29K2105/101 , B29K2307/00 , B32B37/0076 , B29K2307/04
摘要： A manufacturing device used when manufacturing composite material through the RTM method and the vacuum assisted RTM method and provides a manufacturing device which is capable of manufacturing a laminate excellent in the handling property and formability continuously by making the manufacturing device of a laminate to be comprised of an adhesion device for partially adhering and integrating inter-layers of a laminate precursor in which two or more reinforcing fiber base materials having a resin material on a surface are laminated by the resin material to obtain a laminate, the adhesion device including a pressing tool and a plate tool arranged facing each other, the pressing tool including a pressing plate and a plurality of pressing pins, at least one of the pressing tool and the plate tool having a raising and lowering function, and at least one of the pressing tool and the plate tool having a heating function.
摘要翻译：在通过RTM法和真空辅助RTM法制造复合材料时使用的制造装置，提供一种制造装置，其能够通过使层压体的制造装置成为由粘合装置，用于部分地粘合和整合层压体前体的层间，其中通过树脂材料层压具有表面上的树脂材料的两种或更多种增强纤维基材以获得层压体，所述粘合装置包括压制工具和所述加压工具包括压板和多个按压销，所述按压工具和所述板工具中的至少一个具有升降功能，并且所述按压工具和所述按压工具中的至少一个具有加热功能的平板工具。

3. 发明授权

US08257537B2 Manufacturing device and manufacturing method of laminate 有权
标题翻译：层压板的制造装置和制造方法
公开(公告)号：US08257537B2
公开(公告)日：2012-09-04
申请号：US12524971
申请日：2008-01-24
申请人： Tomoyuki Shinoda , Satoru Nagaoka
发明人： Tomoyuki Shinoda , Satoru Nagaoka
IPC分类号： B32B37/00
CPC分类号： B29C43/36 , B29C43/021 , B29C65/02 , B29C65/18 , B29C65/26 , B29C65/30 , B29C66/1122 , B29C66/21 , B29C66/346 , B29C66/45 , B29C66/721 , B29C66/7212 , B29C66/72141 , B29C66/7392 , B29C66/81451 , B29C66/81463 , B29C66/8161 , B29C66/81821 , B29C66/8242 , B29C66/8322 , B29C66/91421 , B29C70/226 , B29C70/48 , B29C2043/023 , B29C2043/3613 , B29C2043/3621 , B29K2105/0854 , B29K2105/101 , B29K2307/00 , B32B37/0076 , B29K2307/04
摘要： A manufacturing device used when manufacturing composite material through the RTM method and the vacuum assisted RTM method and provides a manufacturing device which is capable of manufacturing a laminate excellent in the handling property and formability continuously by making the manufacturing device of a laminate to be comprised of an adhesion device for partially adhering and integrating inter-layers of a laminate precursor in which two or more reinforcing fiber base materials having a resin material on a surface are laminated by the resin material to obtain a laminate, the adhesion device including a pressing tool and a plate tool arranged facing each other, the pressing tool including a pressing plate and a plurality of pressing pins, at least one of the pressing tool and the plate tool having a raising and lowering function, and at least one of the pressing tool and the plate tool having a heating function.
摘要翻译：在通过RTM法和真空辅助RTM法制造复合材料时使用的制造装置，提供一种制造装置，其能够通过使层压体的制造装置成为由粘合装置，用于部分地粘合和整合层压体前体的层间，其中通过树脂材料层压具有表面上的树脂材料的两种或更多种增强纤维基材以获得层压体，所述粘合装置包括压制工具和所述加压工具包括压板和多个按压销，所述按压工具和所述板工具中的至少一个具有升降功能，并且所述按压工具和所述按压工具中的至少一个具有加热功能的平板工具。

4. 发明申请

US20090068428A1 REINFORCING FIBER BASE MATERIAL FOR PREFORMS, PROCESS FOR THE PRODUCTION OF LAMINATES THEREOF, AND SO ON 有权
标题翻译：用于预制件的纤维基材料，用于生产层压板的方法等等
公开(公告)号：US20090068428A1
公开(公告)日：2009-03-12
申请号：US12280903
申请日：2007-02-21
申请人： Tomoyuki Shinoda , Satoru Nagaoka , Nobuo Asahara
发明人： Tomoyuki Shinoda , Satoru Nagaoka , Nobuo Asahara
IPC分类号： B32B7/14
CPC分类号： B32B5/26 , B29B11/16 , B29C43/36 , B29C43/3642 , B29C70/20 , B29C70/202 , B29C70/226 , B29C70/443 , B29C70/46 , B29C2043/3644 , B29C2043/3652 , B29K2105/0854 , D04H3/04 , Y10T428/24942
摘要： The invention provides (1) a reinforcing fiber base material having a weave constituted of both reinforcing fiber filaments arranged in one direction in parallel with each other and auxiliary yarns arranged in another direction, which satisfies the relationship: L=H/cos θ (wherein L is the length of auxiliary yarn covering one reinforcing fiber filament and H is the width of the filament as determined in such a state where the reinforcing fiber filaments are unified only with the auxiliary yarns; and 3°≦θ (in-plane shear strain)≦30°) and wherein 2 g/m2 to 40 g/m2 of an adhesive resin having a glass transition temperature between 0° C. and 95° C. is adhesed to at least one side thereof in spots, lines, or discontinuous lines; (2) a laminate obtained by laminating layers of the above reinforcing fiber base material, wherein the adhesive resin adhesed to each layer of base material partially bonds to a facing layer of base material over the whole surface thereof, with the maximum length of each bonding joint being not less than 1 mm and not more than the width H of a reinforcing fiber filament; and (3) a preform, obtained by shaping the laminate, having a reinforcing fiber volume fraction (Vpf) of 45% to 62%.
摘要翻译：本发明提供（1）一种增强纤维基材，其具有由沿彼此平行的一个方向布置的增强纤维丝和沿另一方向布置的辅助纱构成的织物，其满足以下关系：L = H /cosθ（其中 L是覆盖一根增强纤维长丝的辅助纱线的长度，H是在增强纤维丝仅与辅助纱线一体化的状态下确定的H的宽度;以及3°（θ）应变）<= 30°），并且其中玻璃化转变温度在0℃和95℃之间的粘合剂树脂的2g / m 2至40g / m 2在其至少一侧以点，线，或不连续线; （2）通过层叠上述增强纤维基材的层叠体，其中粘附到每层基材的粘合剂树脂在其整个表面上部分地粘合到基材的面层，每个粘合的最大长度接头不小于1mm且不大于增强纤维丝的宽度H; 和（3）通过成形层叠体得到的预成型体，其具有45％〜62％的增强纤维体积分数（Vpf）。

5. 发明申请

US20130236686A1 STRUCTURAL WARP KNIT SHEET AND LAMINATE THEREOF 审中-公开
标题翻译：结构型针织纸及其层压板
公开(公告)号：US20130236686A1
公开(公告)日：2013-09-12
申请号：US13885581
申请日：2011-11-14
申请人： Ikuo Horibe , Eisuke Wadahara , Masahiro Yamanouchi , Tomoyuki Shinoda
发明人： Ikuo Horibe , Eisuke Wadahara , Masahiro Yamanouchi , Tomoyuki Shinoda
IPC分类号： D04B21/20
CPC分类号： D04B21/20 , B32B5/026 , B32B5/06 , B32B5/26 , B32B2262/106 , B64C3/20 , B64C27/473 , D04B21/16 , D10B2403/02411 , D10B2505/02 , Y10T428/24132 , Y10T442/425 , Y10T442/463
摘要： The structural warp knit sheet provided by this invention is a warp knit sheet for spars or stringers which comprises: a warp knit structure constituted of chain-stitch structures configured of ground knitting yarns; longitudinal insertion yarns that have been inserted in the longitudinal direction into the warp knit structure, the longitudinal insertion yarns being continuous carbon fiber yarns; and transverse insertion yarns that have been inserted in directions along which the transverse insertion yarns shuttle between the adjacent chain-stitch structures, the chain-stitch structures having been united by means of the transverse insertion yarns. The longitudinal insertion yarns are carbon fiber yarns which each is composed of 12,000-50,000 filaments and has a tensile strength of 4 GPa or higher, a tensile modulus of 220-450 GPa, and a drape value of 4-22.
摘要翻译：本发明提供的结构经编针织物是用于翼梁或桁条的经编针织片，其包括：由编织纱线构成的链式针织结构构成的经编针织结构; 纵向插入纱线沿纵向方向插入经编织物结构中，纵向插入纱线是连续的碳纤维纱线; 横向插入纱线沿横向插入纱线穿过相邻的链式针迹结构之间的方向插入，链式针迹结构通过横向插入纱线结合在一起。纵向插入纱线是碳纤维纱线，它们由12,000-50,000根长丝组成，拉伸强度为4GPa或更高，拉伸模量为220-450GPa，悬垂度为4-22。

6. 发明授权

US08455089B2 Preform for molding fiber-reinforced resin beam 有权
标题翻译：用于模制纤维增强树脂梁的预成型件
公开(公告)号：US08455089B2
公开(公告)日：2013-06-04
申请号：US12524241
申请日：2008-01-23
申请人： Tamotsu Suzuki , Tomoyuki Shinoda , Haruhiko Tsuji
发明人： Tamotsu Suzuki , Tomoyuki Shinoda , Haruhiko Tsuji
IPC分类号： C08J5/04 , B32B27/04 , B32B27/12 , B32B7/12
CPC分类号： B29C70/021 , B29B11/16 , B29C37/0075 , B29C43/12 , B29C43/224 , B29C43/30 , B29C70/443 , B29C70/542 , B29C70/546 , B29C70/547 , B29C2043/3621 , B29C2043/3644 , B29D99/0003 , B29D99/0014 , B29K2105/0854 , B29L2031/003 , B29L2031/772 , Y10T428/24124 , Y10T428/24994 , Y10T428/249982 , Y10T428/249983
摘要： A preform for the molding of a fiber-reinforced resin beam includes a reinforcing-fiber beam which has been formed from a reinforcing-fiber base made up of many reinforcing fibers and has a cross-sectional shape with at least one linear part and at least one curved part connected to the linear part; and a release sheet bonded and united through an adhesive resin to at least part of a surface of the reinforcing-fiber base along the lengthwise direction for the base. A process for producing a preform includes shaping a continuous flat reinforcing-fiber base having a release sheet bonded and united to a surface thereof so that the cross-sectional shape of the base has a curved part to thereby produce a preshaped object; and bonding and uniting the preshaped object to another preshaped object.
摘要翻译：用于模制纤维增强树脂梁的预成型件包括增强纤维束，该增强纤维束由由许多增强纤维构成的增强纤维基底形成，并且具有至少一个线性部分并且至少具有至少一个直线部分的横截面形状一个弯曲部分连接到线性部分; 以及剥离片，其通过粘合树脂粘合并且沿着所述基材的长度方向与所述增强纤维基材的至少一部分表面结合。一种预成形坯的制造方法，其特征在于，将具有剥离片的连续的平坦增强纤维基材成形为将其形成为弯曲部从而形成预成型品的表面，并将预制物体粘合并结合到另一个预赋型物体上。

7. 发明授权

US07059665B2 CFRP plate material and method for preparation thereof 失效
标题翻译： CFRP板材及其制备方法
公开(公告)号：US07059665B2
公开(公告)日：2006-06-13
申请号：US10482910
申请日：2001-08-28
申请人： Shoji Murai , Tomoyuki Shinoda , Takehiko Hirabara , Akihiko Kitano
发明人： Shoji Murai , Tomoyuki Shinoda , Takehiko Hirabara , Akihiko Kitano
IPC分类号： B62D25/00 , B27N3/10 , D04H1/00 , B32B7/12
CPC分类号： B32B27/12 , B29C70/22 , B29C70/48 , B29K2995/0022 , B29L2031/3005 , B32B5/024 , B32B27/04 , B32B2260/021 , B32B2262/106 , B32B2363/00 , B32B2367/00 , B32B2605/08 , Y10T428/249924 , Y10T442/3683
摘要： A light-weight, highly rigid, high-strength environment-friendly fiber-reinforced plastic (hereinafter, CFRP) board having a surface quality that can endure long-term use suitable for use in automobiles and the like is provided. A method for making the same is also provided. The CFRP board includes a board member formed from a woven fabric as a reinforcing base material, the woven fabric including carbon fibers; and at least one of a gel coat and a paint provided on the board member, wherein the NSIC value of the surface of the CFRP board is 30% or more.
摘要翻译：本发明提供一种具有能够耐受适用于汽车等的长期使用的表面质量的轻质，高刚性，高强度的环保型纤维增强塑料（以下称为CFRP）板。还提供了制造该方法的方法。 CFRP板包括由作为增强基材的织物形成的板构件，所述机织织物包括碳纤维; 以及设置在基板部件上的凝胶涂层和涂料中的至少一种，其中CFRP板的表面的NSIC值为30％以上。

8. 发明申请

US20100181017A1 FORMING-MOLDING TOOL AND PROCESS FOR PRODUCING PREFORMS AND FIBER REINFORCED PLASTICS WITH THE TOOL 审中-公开
标题翻译：成型工具和生产工艺和工具的纤维增强塑料的工艺
公开(公告)号：US20100181017A1
公开(公告)日：2010-07-22
申请号：US12440122
申请日：2007-09-25
申请人： Tomoyuki Shinoda , Nobuo Asahara , Kohnosuke Yamamoto
发明人： Tomoyuki Shinoda , Nobuo Asahara , Kohnosuke Yamamoto
IPC分类号： B32B38/08 , B30B15/34
CPC分类号： B29C43/10 , B29B11/16 , B29C33/04 , B29C33/405 , B29C70/443 , B29C70/547 , B29C2043/3644 , B29C2043/3647 , B29C2043/3655 , B29K2105/258
摘要： To heat a laminate of a reinforcing fiber base material uniformly with high precision, a forming-molding tool for resin transfer molding of fiber reinforced plastics obtained by integrating a face plate part and a flat plate part for forming a hollow convex part, in which metallic piping as a flow path of a heating medium is integrated with the back surface of the face plate part by a thermally conductive material and a rubber cord is integrated with an outside of a region used for forming or molding in the flat plate part is used.
摘要翻译：为了高精度地均匀地加热增强纤维基材的层叠体，将用于形成中空凸部的面板部和平板部一体化而成的纤维增强塑料的树脂传递成型用成型模具，其中金属作为加热介质的流路的管道通过导热材料与面板部件的背面一体化，并且使用与平板部件中用于成形或成型的区域的外侧一体化的橡胶帘线。

9. 发明申请

US20050053787A1 Fiber-reinforced composite material and method for production thereof 有权
标题翻译：纤维增强复合材料及其制造方法
公开(公告)号：US20050053787A1
公开(公告)日：2005-03-10
申请号：US10497505
申请日：2002-12-04
申请人： Masaki Yamasaki , Akihiko Kitano , Tomoyuki Shinoda
发明人： Masaki Yamasaki , Akihiko Kitano , Tomoyuki Shinoda
IPC分类号： B29C70/00 , B29C70/54 , B32B9/04
CPC分类号： B29C70/54 , B29C70/00 , B29K2995/0089 , Y10T428/19 , Y10T428/249937 , Y10T428/31504
摘要： A fiber-reinforced composite material comprised of reinforcing fibers and a matrix resin, wherein at least some of the reinforcing fibers have their ends in the matrix resin, characterizes in that a second resin having an elastic modulus less than that of the matrix resin is present in contact with fiber ends of at least some of reinforcing fibers having above-mentioned ends and only in the neighborhood thereof.
摘要翻译：一种由增强纤维和基质树脂组成的纤维增强复合材料，其中至少一些增强纤维的末端位于基体树脂中，其特征在于存在弹性模量小于基体树脂的第二树脂与至少一些具有上述端部且仅在其附近的增强纤维的纤维端部接触。

10. 发明申请

US20100080952A1 PREFORM FOR MOLDING FIBER-REINFORCED RESIN BEAM, PROCESS FOR PRODUCING THE SAME, APPARATUS FOR PRODUCING THE SAME, AND PROCESS FOR PRODUCING FIBER-REINFORCED RESIN BEAM 有权
标题翻译：用于模制纤维增强树脂束的预制件，用于生产纤维增强树脂束的方法，用于生产纤维增强树脂束的方法，用于生产纤维增强树脂束的方法
公开(公告)号：US20100080952A1
公开(公告)日：2010-04-01
申请号：US12524241
申请日：2008-01-23
申请人： Tamotsu Suzuki , Tomoyuki Shinoda , Haruhiko Tsuji
发明人： Tamotsu Suzuki , Tomoyuki Shinoda , Haruhiko Tsuji
IPC分类号： B32B5/12 , B29C43/18 , B29C70/34
CPC分类号： B29C70/021 , B29B11/16 , B29C37/0075 , B29C43/12 , B29C43/224 , B29C43/30 , B29C70/443 , B29C70/542 , B29C70/546 , B29C70/547 , B29C2043/3621 , B29C2043/3644 , B29D99/0003 , B29D99/0014 , B29K2105/0854 , B29L2031/003 , B29L2031/772 , Y10T428/24124 , Y10T428/24994 , Y10T428/249982 , Y10T428/249983
摘要： A preform for the molding of a fiber-reinforced resin beam, the preform comprising: a reinforcing-fiber beam which has been formed from a reinforcing-fiber base made up of many reinforcing fibers and has a cross-sectional shape comprising at least one linear part and at least one curved part connected to the linear part; and a release sheet bonded and united through an adhesive resin to at least part of a surface of the reinforcing-fiber base along the lengthwise direction for the base. A process for producing a preform comprises: a step in which a continuous flat reinforcing-fiber base having a release sheet bonded and united to a surface thereof is shaped so that the cross-sectional shape of the base comes to have a curved part to thereby produce a preshaped object; and a preshaped-object uniting step in which the preshaped object is bonded and united to another preshaped object.
摘要翻译：一种用于模制纤维增强树脂梁的预成型件，所述预成型件包括：增强纤维束，其由由许多增强纤维构成的增强纤维基底形成，并且具有截面形状，其包括至少一个线性部分和至少一个弯曲部分连接到线性部分; 以及剥离片，其通过粘合树脂粘合并且沿着所述基材的长度方向与所述增强纤维基材的至少一部分表面结合。一种预成型体的制造方法，其特征在于，将具有与其表面接合并结合的剥离片的连续平坦的增强纤维基体成形为使得基部的截面形状具有弯曲部，产生一个预制物体; 以及预形成对象的组合步骤，其中预定对象被粘合并结合到另一预定对象。

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