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    • 2. 发明授权
    • Method for fabricating intricate parts with good soft magnetic properties
    • 制造具有良好软磁特性的复杂零件的方法
    • US5963771A
    • 1999-10-05
    • US939621
    • 1997-09-29
    • Tien-Yin ChanShun-Tian Lin
    • Tien-Yin ChanShun-Tian Lin
    • B22F1/02B22F3/10B22F3/22H01F1/24
    • B22F3/225B22F1/025B22F3/1025H01F1/24B22F2998/00
    • In the present invention, nickel and phosphorous are simultaneously plated onto the surface of iron powder, mixed iron and nickel powder, or iron-nickel pre-alloyed powder, to form iron-nickel-phosphorous ternary alloy powders with very uniform distribution of phosphorous, with concentrations ranging between 2.0 and 6.0 wt%. When mixed with an appropriate amount of organic binder, these powders may be used as raw materials for injection molding. Intricate parts thus formed can be sintered at relatively low temperatures to attain high sintered density, large grain size, and isotropic shrinkage. The sintered microstructure thus obtained is characterized by spheroidal grains embedded in continuous intergranular insulating phosphide phase. The magnetic properties of the resulting material are substantially improved as compared to those of powder processed products. By controlling the fractions of phosphorous and nickel in the final ternary alloy, products that are intended for use in alternating magnetic fields with different frequencies can be produced.
    • 在本发明中,将镍和磷同时镀在铁粉,混合铁和镍粉末或铁镍预合金粉末的表面上,形成铁分布非常均匀的铁 - 镍 - 磷三元合金粉末, 浓度范围为2.0至6.0重量%。 当与适量的有机粘合剂混合时,这些粉末可以用作注射成型的原料。 如此形成的复杂部件可以在相对较低的温度下烧结以获得高的烧结密度,大的晶粒尺寸和各向同性的收缩。 由此获得的烧结微结构的特征在于嵌入连续的晶间绝缘磷化物相中的球状晶粒。 与粉末处理产品相比,所得材料的磁性能显着提高。 通过控制最终三元合金中的磷和镍的分数,可以生产用于具有不同频率的交变磁场的产品。