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    • 1. 发明授权
    • Arc welding current and voltage control method
    • 弧焊电流和电压控制方法
    • US5233158A
    • 1993-08-03
    • US674331
    • 1991-04-15
    • Tatsuo KarakamaEiichi Kobayashi
    • Tatsuo KarakamaEiichi Kobayashi
    • B23K9/073B23K9/095B23K9/10B23K9/12
    • B23K9/0956B23K9/073
    • A control method capable of effecting satisfactory arc welding by automatically controlling arc welding current and voltage. A processor calculates (106, 112) errors (.epsilon.I, .epsilon.V) between mean value (I, V) of actual welding currents and voltages periodically detected a predetermined number of times and target values IO, VO) of the welding current and voltage. If the welding current error falls outside an allowable range, a wire feeding speed correction amount is determined (.DELTA.FW) (109) by substituting the mean value (I) of the welding currents and a welding current correction amount (.DELTA.I) equivalent to the product of the calculated welding current error and a current gain into a calculation formula containing a first-degree polynomial (g'(I)) for the welding current and a welding current change amount (.DELTA.I) as variables. The wire feeding speed correction amount is input to a welding machine. If the welding voltage error falls outside an allowable range, the processor determines a power supply output correction amount (.DELTA.U) (115) by substituting the welding current correction amount (.DELTA.I) and a welding voltage correction amount (.DELTA.V) equivalent to the product of the calculated welding voltage error and a voltage gain into a calculation formula containing welding current and voltage charge amounts (.DELTA.I, .DELTA.V) as variables. The power supply output correction amount is input to the welding machine. The welding machine adjusts the wire feeding speed and power supply output, to rationalize the welding current and voltage.
    • PCT No.PCT / JP90 / 00989 Sec。 371日期:1991年4月15日 102(e)日期1991年4月15日PCT提交1990年8月2日PCT公布。 公开号WO91 / 03351 日期1991年3月21日。一种能够通过自动控制电弧焊接电流和电压来实现令人满意的电弧焊接的控制方法。 处理器计算焊接电流和电压的实际焊接电流的平均值(I,V)和周期性检测到的电压预定次数和目标值IO,VO之间的(106,112)误差(ε,ε,ε) 。 如果焊接电流误差在容许范围之外,则通过将焊接电流的平均值(I)和相当于焊接电流的焊接电流校正量(DELTA I)代入,确定送丝速度校正量(DELTA FW)(109) 将计算出的焊接电流误差和电流增益的产物计算为包含用于焊接电流的一次多项式(g'(I))和焊接电流变化量(DELTA I))作为变量的计算公式。 送丝速度修正量被输入焊接机。 如果焊接电压误差超出允许范围,则处理器通过将焊接电流校正量(DELTA I)和焊接电压校正量(DELTA V)相当的焊接电流校正量(DELTA V)来代替电源输出校正量(DELTA U)(115) 将计算出的焊接电压误差和电压增益乘以包含焊接电流和电压电荷量(DELTA I,DELTA V)的计算公式的乘积作为变量。 电源输出校正量被输入焊接机。 焊机调整送丝速度和电源输出,使焊接电流和电压合理化。
    • 2. 发明授权
    • Robot teaching method
    • 机器人教学法
    • US5300868A
    • 1994-04-05
    • US923802
    • 1992-09-02
    • Atsushi WatanabeTatsuo KarakamaTaro ArimatsuKazuhiko Akiyama
    • Atsushi WatanabeTatsuo KarakamaTaro ArimatsuKazuhiko Akiyama
    • B25J9/10B25J9/16B25J9/22G05B19/408G05B19/4093G05B19/42
    • G05B19/4083B25J9/1607G05B2219/36405G05B2219/36503G05B2219/37572
    • A operation program of a robot is simply changed by using a workpiece body without using a master body. The operation program of the robot is corrected by correction data obtained from cameras. When a point of the operation program is desired to be changed to another point, a point on the workpiece body is changed to a changed point. A robot control unit reads the changed point as the coordinate values of the respective axes and changes the same to space coordinate values. Further, the space coordinate values are converted to reference space coordinate values on the master body by an inverse conversion matrix of the correction data. The reference space coordinate values are inversely converted to the coordinate values of respective reference axes. Since the operation program is commanded by the coordinate values of the respective reference axes, the point of the operation program is converted to the another point by using the coordinate values of the respective reference axes. With this method, the operation program can be simply changed without using the master body.
    • PCT No.PCT / JP92 / 00065 Sec。 371日期:1992年9月2日 102(e)1992年9月2日PCT PCT 1992年1月23日PCT公布。 出版物WO92 / 12830 PCT 日期:1992年8月6日。通过使用工件体,简单地改变机器人的操作程序,而不使用主体。 通过从照相机获得的校正数据校正机器人的操作程序。 当需要将操作程序的点改变为另一点时,将工件体上的点改变为变化点。 机器人控制单元读取改变的点作为各轴的坐标值,并将其改变为空间坐标值。 此外,空间坐标值通过校正数据的逆转换矩阵转换到主体上的参考空间坐标值。 参考空间坐标值被反向转换为各个参考轴的坐标值。 由于操作程序由各个参考轴的坐标值指令,所以通过使用各个参考轴的坐标值将操作程序的点转换为另一个点。 使用该方法,可以简单地改变操作程序而不使用主体。
    • 5. 发明授权
    • Robot operating method capable of manual correction
    • 可进行手动校正的机器人操作方法
    • US5136223A
    • 1992-08-04
    • US543840
    • 1990-07-19
    • Tatsuo KarakamaKouichi Okanda
    • Tatsuo KarakamaKouichi Okanda
    • B25J9/10B25J9/16B25J9/18G05B19/4093G05B19/42G05B19/425
    • G05B19/40932G05B19/425G05B2219/34337G05B2219/35242G05B2219/36087G05B2219/36095G05B2219/36503G05B2219/45083Y02P90/265
    • A robot operating method capable of easily performing manual correction of a previously taught teaching point during an automatic robot operation, and of accurately and effectively performing a desired robot operation without the need of employing a visual sensor. After switching is made from an automatic operation mode to a manual operation mode in response to reading of a predetermined command code from a program (S1, S2), a robot tool positioned at a first teaching position is moved to a first working position on a workpiece by a control apparatus which responds to an operation of a remote operation board by an operator, so as to compensate for a dislocation of the teaching point attributable to a positional dislocation of the workpiece (S3), and then a correction data indicative of the results of a manual adjustment is calculated in response to supply of an external signal generated by an operator's operation and is stored in a memory (S4, S5). After completion of robot working at the first working position, second and later teaching points are sequentially corrected based on the correction data in response to reading of a position correcting command code from the program, whereby the robot working is accurately carried out at second and later working positions on the workpiece.
    • PCT No.PCT / JP89 / 01234 Sec。 371日期1990年7月19日 102(e)1990年7月19日PCT PCT 1989年12月8日PCT公布。 出版物WO90 / 06836 日期:1990年6月28日。一种机器人操作方法,其能够在自动机器人操作期间容易地执行先前教导的教导点的手动校正,并且准确且有效地执行期望的机器人操作,而不需要使用视觉传感器。 响应于从程序(S1,S2)读取预定命令代码,从自动操作模式切换到手动操作模式时,位于第一教学位置的机器人工具被移动到第一工作位置 工件,其由操作者响应于远程操作板的操作的控制装置,以补偿由于工件的位置偏差引起的示教点的位错(S3),然后指示表示工件的修正数据 响应于由操作者的操作产生的外部信号的供给来计算手动调整的结果,并存储在存储器中(S4,S5)。 在完成在第一工作位置的机器人工作之后,响应于来自程序的位置校正命令代码的读取,基于校正数据顺序地校正第二和稍后的教导点,从而在第二和稍后精确地执行机器人工作 工件上的工作位置。
    • 7. 发明授权
    • Method for teaching welding torch orientation
    • 焊枪方向教学方法
    • US5845053A
    • 1998-12-01
    • US548146
    • 1995-10-25
    • Atsushi WatanabeTakayuki ItoTatsuo Karakama
    • Atsushi WatanabeTakayuki ItoTatsuo Karakama
    • B23K9/12B23K9/127B25J9/22G05B19/42G06F15/18
    • B23K9/12B23K9/16B23K9/32G05B19/427G05B2219/45104Y02P90/265
    • First, an operator sequentially teaches the start point A, the end point F and junction points B, C, D, E on the welding path by moving the torch head by jog feed without paying attention to the torch orientation. Next, a reference plane to define the orientation of the torch is specified, and an inclination angle and a forward angle representing the torch orientation be inputted into a robot controller. On the basis of these inputted angle data and the taught data, a basic welding orientation is automatically calculated. Further auxiliary points are set around the junction points B through E each forming corner parts connecting straight lines; tool vectors which may give a smooth torch orientation change through the corner parts are automatically calculated for the auxiliary points and the junction points; and on the basis of the results, a welding program is produced. Among elements which determine the torch orientation, an element relating to the rotation around the torch axis reflects the state at the time of teaching of points A to E.
    • 首先,操作者通过点动进给来移动割炬头,而不注意割炬方向,顺序地教导焊接路径上的起点A,终点F和结点B,C,D,E。 接下来,指定用于限定割炬定向的参考平面,并且将表示割炬方位的倾斜角度和向前角度输入到机器人控制器中。 基于这些输入的角度数据和教导的数据,自动计算基本的焊接取向。 另外辅助点设置在连接点B至E周围,每个连接点形成连接直线的拐角部分; 自动计算辅助点和连接点的刀具向量,可以给出通过拐角部分平滑的手电筒取向变化; 并根据结果,生产焊接程序。 在确定割炬方向的元件中,与割炬轴线周围的旋转有关的元件反映了点A到E的教学时的状态。
    • 8. 发明授权
    • Robot capable of generating patterns of movement path
    • 能够产生运动路径图案的机器人
    • US5600759A
    • 1997-02-04
    • US270216
    • 1994-07-01
    • Tatsuo Karakama
    • Tatsuo Karakama
    • G05B19/425B25J9/16B25J9/22G05B13/00
    • G05B19/425
    • A robot which is capable of automatically generating movement path patterns based on taught data and in which a data teaching operation associated with pattern generation is simplified and no special data teaching is required even when the pitch between pattern segments is to be changed. During a manual robot operation, when start and end points (P0, Pn) of a spraying pattern which consists of a series of subpatterns, and a first cornering point (P1) of a first subpattern are taught to the robot, taught data representing these three point is stored in a robot control unit, together with a spraying command code and a spraying pitch (d) taught separately. During a playback robot operation, in response to the spraying command code, a vector (A) directed from the start point (P0) to the first cornering point (P1) and a vector (D) directed from the first cornering point (P1) to a second cornering point (P2) are calculated based on the taught data and the pitch. Each time a plasma jet torch reaches one of the start point, first to third cornering points and end point of a subpattern, the end point of a corresponding one of the vector (A), the vector (B), and a vector derived by reversing the vector (A), all having a start point thereof coinciding with the reached point, is determined as a new target position, thereby generating a spraying pattern.
    • 能够基于所教导的数据自动生成移动路径图案的机器人,并且其中与图案生成相关联的数据教导操作被简化,并且即使要改变图案片段之间的间距也不需要特殊的数据教学。 在手动机器人操作期间,向机器人教导了由一系列子模式组成的喷射模式的起点和终点(P0,Pn)和第一子模式的第一转弯点(P1)时,表示这些 三点存储在机器人控制单元中,以及分别教导的喷涂命令代码和喷涂间距(d)。 在回放机器人操作期间,响应于喷射命令代码,从起始点(P0)到第一转弯点(P1)的向量(A)和从第一转弯点(P1)引导的向量(D) 基于教导的数据和间距来计算到第二转弯点(P2)。 每次等离子体喷射炬达到子图案的起始点,第一至第三拐点和终点之一时,矢量(A),矢量(B)中的相应一个的终点和由 将具有与达到点一致的起始点的矢量(A)反转,被确定为新的目标位置,由此产生喷射模式。