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    • 3. 发明授权
    • Layered-modeling method for manufacturing three-dimensional object
    • 用于制造三维物体的分层建模方法
    • US09005513B2
    • 2015-04-14
    • US13319622
    • 2010-05-14
    • Satoshi AbeNorio YoshidaYoshikazu HigashiIsao Fuwa
    • Satoshi AbeNorio YoshidaYoshikazu HigashiIsao Fuwa
    • B29C35/08B29C67/00B22F3/105
    • B29C67/0077B22F3/1055B22F2003/1056B22F2999/00B23P15/00B29C64/153B29C64/20B29C67/0085B33Y30/00B33Y40/00B33Y50/02Y02P10/295B22F2201/00
    • An object of the present invention is to easily eliminate fumes inside a chamber, so as to improve a positional accuracy of irradiation with a light beam and a machining accuracy in a method for manufacturing a three-dimensional shaped object. A stacked-layers forming device 1 includes a powder layer forming unit 3, a light beam irradiating unit 4, a base 22 which is fixed and on which a powder layer 32 is formed, a lifting/lowering frame 34 which surrounds the circumference of the base 22 and is freely capable of being lifted and lowered, a cover frame 36 which has a window 36a allowing transmission of light beam in its top surface, and whose bottom surface is opened, and which is disposed on the lifting/lowering frame 34 to form a chamber C, and a gas tank 71 for supplying an ambient gas. The lifting/lowering frame 34 is lowered to reduce the volume of the chamber C, so as to discharge fumes generated inside the cover frame 36, which performs replacement with the ambient gas. Since the volume of the chamber C is reduced, it is possible to easily eliminate the fumes, which makes it possible to improve the positional accuracy of irradiation with the light beam L, and the machining accuracy.
    • 本发明的目的是容易地消除室内的烟雾,从而提高三维成形体的制造方法中的光束照射的位置精度和加工精度。 堆叠层形成装置1包括粉末层形成单元3,光束照射单元4,固定有基底22并且形成有粉末层32的升降框架34,其围绕 基座22并且能够自由地升降;盖框架36,其具有允许光束在其顶表面中传播并且其底表面打开的窗口36a,并且设置在升降框架34上 形成室C和用于供应环境气体的气罐71。 升降架34被降低以减小腔室C的体积,从而排出在与外界气体进行更换的盖框架36内产生的烟雾。 由于室C的体积减小,因此可以容易地消除烟雾,从而可以提高光束L的照射位置精度和加工精度。
    • 10. 发明申请
    • METAL POWDER FOR METAL LASER-SINTERING AND METAL LASER-SINTERING PROCESS USING THE SAME
    • 使用金属激光烧结和金属激光烧结工艺的金属粉末
    • US20110123383A1
    • 2011-05-26
    • US12439198
    • 2007-08-23
    • Isao FuwaSatoshi Abe
    • Isao FuwaSatoshi Abe
    • C22C33/02C22C30/02C22C30/00
    • B22F3/1055B22F2998/00B22F2998/10B22F2999/00B33Y10/00B33Y40/00B33Y70/00Y02P10/295B22F1/0085B22F3/16B22F2003/247
    • A metal powder for use in a metal laser-sintering wherein a three-dimensional shaped object is produced by irradiating a powder layer of the metal powder with a light beam to form a sintered layer and thereby laminating the sintered layers. The metal powder of the present invention is characterized in that it comprises an iron-based powder and at least one kind of powder selected from the group consisting of a nickel powder, a nickel-based alloy powder, a copper powder, a copper-based alloy powder and a graphite powder; and the iron-based powder has been annealed. In such metal powder, the iron-based powder is in a softened state due to the annealing treatment thereof. Accordingly, the use of the metal powder in a metal laser-sintering process makes it possible to reduce a machining resistance attributable to the residual metal powder adherent to the surface of the shaped object, which leads to an achievement of an extended lifetime of a machining tool.
    • 一种用于金属激光烧结的金属粉末,其中通过用光束照射金属粉末的粉末层来制造三维成形物体以形成烧结层,从而层压烧结层。 本发明的金属粉末的特征在于,它包括铁基粉末和至少一种选自镍粉,镍基合金粉,铜粉,铜基粉末, 合金粉末和石墨粉末; 铁基粉末已经退火。 在这种金属粉末中,铁基粉末由于其退火处理而处于软化状态。 因此,金属粉末在金属激光烧结过程中的使用使得可以降低由于残留的金属粉末附着于成形体的表面而导致的加工性,这导致延长的加工寿命 工具。