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1. 发明授权

US5863606A Method for producing diamond coated member 失效
标题翻译：金刚石涂层部件的制造方法
公开(公告)号：US5863606A
公开(公告)日：1999-01-26
申请号：US870647
申请日：1997-06-06
申请人： Takashi Okamura , Takahisa Ushida , Satoshi Iio , Masakazu Watanabe
发明人： Takashi Okamura , Takahisa Ushida , Satoshi Iio , Masakazu Watanabe
IPC分类号： B23B27/14 , B23B27/20 , B23P15/28 , C23C16/02 , C23C16/26 , C23C16/27 , C23C28/04 , C23C30/00 , C30B29/04 , B05D3/06
CPC分类号： C23C16/27 , C23C16/0209 , C23C16/0272 , C23C16/279 , C23C28/04 , C23C28/048 , C23C30/005 , Y10T428/24355 , Y10T428/24479 , Y10T428/24942 , Y10T428/24983 , Y10T428/30
摘要： Diamond coating member is produced by a method comprising a first coating step in which the first diamond coating layer is closely formed on fine irregularity parts of a substrate having fine irregularities substantially without void left between them and the fine irregularities is engaged with the above first layer to coat the above substrate, and a second coating step in which the surface of the first coating layer is coated with a second diamond coating layer comprising diamond having a higher wear resistance than that of the first coating layer. The diamond coating member is excellent in adhesion between the diamond coating layer and the substrate and has high durability without having the diamond coating layer scaled off by mechanical shocks. It has high wear resistance and enables mass production without fluctuation in product quality.
摘要翻译：通过包括第一涂覆步骤的方法制备金刚石涂层构件，其中第一金刚石涂层紧密地形成在具有基本上没有留下空隙的细微凹凸的基板的细微不规则部分上，并且微细凹凸与上述第一层涂覆上述基材，第二涂布步骤，其中第一涂层的表面涂覆有包含具有比第一涂层的耐磨性更高的耐磨性的金刚石的第二金刚石涂层。金刚石涂层构件在金刚石涂层和基底之间的粘合性优异，并且具有高耐久性，而不会由于机械冲击而使金刚石涂层脱落。具有高耐磨性，可实现批量生产，产品质量无波动。

2. 发明授权

US5858480A Ceramic-based substrate for coating diamond and method for preparing substrate for coating 失效
标题翻译：用于涂覆金刚石的基于陶瓷的基底和用于制备涂层的基底的方法
公开(公告)号：US5858480A
公开(公告)日：1999-01-12
申请号：US718183
申请日：1996-09-19
申请人： Satoshi Iio , Takahisa Ushida , Takashi Okamura , Masakazu Watanabe
发明人： Satoshi Iio , Takahisa Ushida , Takashi Okamura , Masakazu Watanabe
IPC分类号： C04B35/622 , C23C8/02 , C23C16/02 , C23C30/00
CPC分类号： C23C16/0218 , C04B35/62222 , C23C16/0272 , C23C30/005 , C23C8/02 , Y10T428/24355 , Y10T428/24479 , Y10T428/24612 , Y10T428/25 , Y10T428/30 , Y10T428/31678
摘要： Ceramic-based substrate for coating, e.g., diamond has a basic irregularities surface having a surface roughness Rz of 2 to 20 .mu.m, with Rz at angle regions of 40% or more of that for other than the angle regions. The basic irregularities surface has micro-sized irregularities on an order of crystal grains constituting the uppermost surface (0.5 to 10 .mu.m), forming dual irregularities surface structure. Coating layer engages with surface irregularities to secure firm adhesion at the cutting edge. WC-based cemented carbide is used as substrate and N-containing surface layer is formed by heat treatment to form the surface irregularities.
摘要翻译：用于涂层的例如金刚石的基于陶瓷的基底具有表面粗糙度Rz为2至20μm的基本不规则表面，其中角度区域的角度为除角度区域以外的40％以上的Rz。基本的凹凸面在构成最上面的晶粒的数量级（0.5〜10μm）上具有微小的凹凸，形成双凹凸面结构。涂层与表面不规则接合，以确保切割边缘处的牢固粘附。使用WC基硬质合金作为基材，通过热处理形成含N的表面层，形成表面凹凸。

3. 发明授权

US5705271A Method for producing diamond coated member 失效
公开(公告)号：US5705271A
公开(公告)日：1998-01-06
申请号：US415372
申请日：1995-04-03
申请人： Takashi Okamura , Takahisa Ushida , Satoshi Iio , Masakazu Watanabe
发明人： Takashi Okamura , Takahisa Ushida , Satoshi Iio , Masakazu Watanabe
IPC分类号： B23B27/14 , B23B27/20 , B23P15/28 , C23C16/02 , C23C16/26 , C23C16/27 , C23C28/04 , C23C30/00 , C30B29/04
CPC分类号： C23C16/27 , C23C16/0209 , C23C16/0272 , C23C16/279 , C23C28/04 , C23C28/048 , C23C30/005 , Y10T428/24355 , Y10T428/24479 , Y10T428/24942 , Y10T428/24983 , Y10T428/30
摘要： Diamond coating member is produced by a method comprising a first coating step in which the first diamond coating layer is closely formed on fine irregularity parts of a substrate having fine irregularities substantially without void left between them and the fine irregularities is engaged with the above first layer to coat the above substrate, and a second coating step in which the surface of the first coating layer is coated with a second diamond coating layer comprising diamond having a higher wear resistance than that of the first coating layer. The diamond coating member is excellent in adhesion between the diamond coating layer and the substrate and has high durability without having the diamond coating layer scaled off by mechanical shocks. It has high wear resistance and enables mass production without fluctuation in product quality.

4. 发明授权

US5725932A Ceramic-based substrate for coating diamond and method for preparing substrate for coating 失效
公开(公告)号：US5725932A
公开(公告)日：1998-03-10
申请号：US249039
申请日：1994-05-25
申请人： Satoshi Iio , Takahisa Ushida , Takashi Okamura , Masakazu Watanabe
发明人： Satoshi Iio , Takahisa Ushida , Takashi Okamura , Masakazu Watanabe
IPC分类号： C04B35/622 , C23C8/02 , C23C16/02 , C23C30/00 , C22F1/00
CPC分类号： C23C16/0218 , C04B35/62222 , C23C16/0272 , C23C30/005 , C23C8/02 , Y10T428/24355 , Y10T428/24479 , Y10T428/24612 , Y10T428/25 , Y10T428/30 , Y10T428/31678
摘要： Ceramic-based substrate for coating, e.g., diamond has a basic irregularities surface having a surface roughness Rz of 2 to 20 .mu.m, with Rz at angle regions of 40% or more of that for other than the angle regions. The basic irregularities surface has micro-sized irregularities on an order of crystal grains constituting the uppermost surface (0.5 to 10 .mu.m), forming dual irregularities surface structure. Coating layer engages with surface irregularities to secure firm adhesion at the cutting edge. WC-based cemented carbide is used as substrate and N-containing surface layer is formed by heat treatment to form the surface irregularities.

5. 发明授权

US5028451A Method of producing sintered hard metal with diamond film 失效
标题翻译：用金刚石膜制造烧结硬质金属的方法
公开(公告)号：US5028451A
公开(公告)日：1991-07-02
申请号：US488420
申请日：1990-03-02
申请人： Toshimichi Ito , Satoshi Katsumata , Masakazu Watanabe , Satoshi Iio
发明人： Toshimichi Ito , Satoshi Katsumata , Masakazu Watanabe , Satoshi Iio
IPC分类号： C23C16/02 , C23C16/27 , C30B25/02
CPC分类号： C23C16/274 , C23C16/0281 , C23C16/277 , C30B25/02 , C30B29/04
摘要： The present invention is directed to a method of producing a sintered hard metal having a diamond film wherein a gas that is obtained by activating a raw material gas containing 2 to 60 mol % of carbon monoxide and hydrogen gas is brought in contact with a sintered hard metal to form a diamond film, thereby a diamond film can be formed on said sintered hard metal with the adhesion of the diamond excellent.

6. 发明授权

US5026601A Zirconia-base sintered bodies having coating films 失效
标题翻译：具有涂膜的氧化锆基烧结体
公开(公告)号：US5026601A
公开(公告)日：1991-06-25
申请号：US165378
申请日：1988-02-29
申请人： Satoshi Iio , Masakazu Watanabe , Toru Imura , Kotaro Kuroda , Hiroyasu Saka
发明人： Satoshi Iio , Masakazu Watanabe , Toru Imura , Kotaro Kuroda , Hiroyasu Saka
IPC分类号： C04B35/48 , C04B41/50 , C04B41/86 , C04B41/87 , F02B77/11 , G01N27/407 , G01N27/409
CPC分类号： G01N27/4073 , C04B41/009 , C04B41/5022 , C04B41/5025 , C04B41/86 , C04B41/87 , Y10T428/24992 , Y10T428/263 , Y10T428/265
摘要： A zirconia-base sintered body comprising a sintered substrate containing 30% by volume or more of tetragonal zirconia and a coating film disposed thereon, characterized in that the diffusion coefficient of oxygen in a material forming said coating film at no higher than 550.degree. C. is smaller than that of oxygen in said tetragonal zirconia at a temperature of no higher than said temperature.
摘要翻译：一种氧化锆基烧结体，包括含有30体积％以上的四方晶氧化锆的烧结基板和配置在其上的涂膜，其特征在于，在形成所述涂膜的材料中的氧的扩散系数不高于550℃。在不高于所述温度的温度下比所述四方晶氧化锆中的氧小。

7. 发明授权

US4626518A Method for manufacturing high toughness sintered bodies 失效
标题翻译：制造高韧性烧结体的方法
公开(公告)号：US4626518A
公开(公告)日：1986-12-02
申请号：US610459
申请日：1984-07-11
申请人： Masakazu Watanabe , Satoshi Iio , Yasushi Matsuo
发明人： Masakazu Watanabe , Satoshi Iio , Yasushi Matsuo
IPC分类号： C04B35/119 , C04B35/486 , C04B35/488 , C04B35/58 , C04B35/48 , C04B35/10
CPC分类号： C04B35/58014 , C04B35/119 , C04B35/486 , C04B35/488 , C04B35/4885 , C04B2235/666
摘要： A method for manufacture of a high toughness sintered body, characterized by sintering a shaped body of a mixed powder consisting essentially of from 40 to 70% by weight of a first component of powdered ZrO.sub.2 containing at least one stabilizer selected from the group consisting of Y.sub.2 O.sub.3, CaO, and MgO and having an average particle diameter of not more than 1.mu. and from 30 to 60% by weight of a second component of powdered .alpha.-Al.sub.2 O.sub.3 having an average particle diameter of not more than 1 .mu.m, which mixed powder may also contain not more than 3% by weight of SiO.sub.2, not more than 0.5% by weight of Fe.sub.2 O.sub.3, or not more than 0.5% by weight of TiO.sub.2 in a combined proportion of not more than 3% by weight at a temperature in the range of from 1400.degree. C. to 1600.degree. C. under normal pressure thereby producing a sintered body wherein at least 90% by weight of ZrO.sub.2 particles present therein are accounted for by tetragonal and cubic crystals, the ratio of said tetragonal crystals to said cubic crystals is at least 1:3, and the average crystal particle diameter of the entire sintered body is at least 3.mu..
摘要翻译：一种制造高韧性烧结体的方法，其特征在于，烧结混合粉末的成形体，所述混合粉末主要由40至70重量％的含有至少一种选自Y 2 O 3的稳定剂的粉末状ZrO 2的第一组分组成， CaO，MgO，平均粒径为1μm以下，平均粒径为1μm以下的粉末状α-Al2O3粉末的第二成分的平均粒径为1〜30重量％，混合粉末还可以含有不超过3重量％的SiO 2，不超过0.5重量％的Fe 2 O 3，或不超过0.5重量％的TiO 2，其组合比例不超过3重量％范围在常压下为1400℃至1600℃，从而生产烧结体，其中存在至少90重量％的存在于其中的ZrO 2颗粒为四方晶体和立方晶体，所述四方晶体与所述立方晶体的比率结晶 Als至少为1：3，整个烧结体的平均晶粒直径至少为3微米。

8. 发明授权

US5626908A Method for producing silicon nitride based member coated with film of diamond 失效
标题翻译：用金刚石薄膜涂覆氮化硅基材料的方法
公开(公告)号：US5626908A
公开(公告)日：1997-05-06
申请号：US453464
申请日：1995-05-30
申请人： Satoshi Iio , Masakazu Watanabe
发明人： Satoshi Iio , Masakazu Watanabe
IPC分类号： C04B35/584 , C04B41/50 , C04B41/85 , C04B41/87 , C23C16/02 , C23C16/27 , C30B25/02 , C30B29/04 , C23C16/26 , B05D3/06
CPC分类号： C04B41/009 , C04B41/5002 , C04B41/85 , C23C16/0272 , C23C16/27 , C30B25/02 , C30B29/04 , Y10S427/103
摘要： Method for coating a substrate formed of a sintered silicon nitride based material with a film of diamond by a gas phase synthesis technique including a first step of applying a film having a thickness of 0.5 to 2.0 .mu.m at a temperature not higher than a temperature at which grain boundary components of the substrate volatilize, and a second step of synthesizing the film of diamond-and-the-like to a thickness of 5 to 100 .mu.at a temperature which expedites synthesis of the film of diamond.
摘要翻译：通过气相合成技术用金刚石膜涂覆由氮化硅烧结体材料形成的衬底的方法，该气相合成技术包括：第一步，在不高于温度的温度下施加厚度为0.5-2.0μm的膜基材的晶界分量挥发，第二步骤是在加速金刚石膜的合成的温度下合成金刚石等的膜厚至5〜100μm。

9. 发明授权

US4626392A Process for producing ceramic body for surgical implantation 失效
标题翻译：用于外科植入的陶瓷体的制造方法
公开(公告)号：US4626392A
公开(公告)日：1986-12-02
申请号：US716437
申请日：1985-03-27
申请人： Kazuo Kondo , Masahiko Okuyama , Masakazu Watanabe , Satoshi Iio
发明人： Kazuo Kondo , Masahiko Okuyama , Masakazu Watanabe , Satoshi Iio
IPC分类号： A61K6/06 , A61L27/42 , C04B35/447 , C04B41/50 , C04B41/85 , C04B37/00 , C04B35/00 , C04B35/48
CPC分类号： A61L27/427 , C04B35/447 , C04B41/009 , C04B41/5092 , C04B41/85 , C04B2111/00836
摘要： A process for producing a ceramic body suitable for surgical implantation that has high strength and toughness and good compatibility with bone material. A porous material is provided by semi-sintering a ceramic compact. The pores in the surface of the porous material are filled with a first powder of either tricalcium phosphate or apatite or both, or with a material of the fine powder and a powder of a material substantially the same as the material of the ceramic compact. The porous material is then fired at the sintering temperature of the ceramic compact. Following sintering, the surface of the porous material is coated with a fine apatite powder or a finally pulverized mixture of apatite and a calcium phosphate base frit. The resulting assembly is then fired at a temperature up to about 1,350.degree. C.
摘要翻译：一种适于手术植入的陶瓷体的制造方法，其具有高强度和韧性以及与骨材料的良好相容性。通过半烧结陶瓷压块提供多孔材料。多孔材料的表面中的孔填充有磷酸三钙或磷灰石或两者的第一粉末，或与细粉末的材料和与陶瓷压块的材料基本相同的材料的粉末。然后在陶瓷压块的烧结温度下烧制多孔材料。烧结后，多孔材料的表面涂覆有磷灰石粉末或磷灰石和磷酸钙基料玻璃料的最终粉碎混合物。然后将所得组件在高达约1350℃的温度下烧制。

10. 发明授权

US5128285A Silicon oxynitride sintered body 失效
标题翻译：氮氧化硅烧结体
公开(公告)号：US5128285A
公开(公告)日：1992-07-07
申请号：US335844
申请日：1989-04-10
申请人： Hitoshi Yokoi , Satoshi Iio , Masakazu Watanabe
发明人： Hitoshi Yokoi , Satoshi Iio , Masakazu Watanabe
IPC分类号： C04B35/597 , C04B35/80
CPC分类号： C04B35/806 , C04B35/597
摘要： Silicon oxynitride sintered body is obtained by sintering a base starting material mixture comprising silicon oxynitride componentand a solution of at least one alkoxide selected from alkoxides of at least one element selected from the group consisting of Al, Sc, Y and rare-earth elements.Fiber-reinforced ceramic sintered body is obtained by sintering the base starting material mixture further inclusing 5-40% by weight of SiC whiskers and/or .beta.-Si.sub.3 N.sub.4 whiskers, wherein alkoxide component is 0.5-30% by weight as oxides.The alkoxide component is deposited on the other material powders and calcined to provide well dispersed oxide layer on the powder surface which forms uniform matrix phase giving high density by sintering. Sintered bodies (with or without whiskers) have low deterioration at high temperatures.
摘要翻译：氮氧化硅烧结体是通过将包含氮氧化硅成分的基底原料混合物和至少一种选自Al，Sc，Y和稀土元素中的至少一种元素的醇盐的醇盐的溶液进行烧结而获得的。纤维增强陶瓷烧结体通过烧结基础原料混合物而获得，其进一步包含5-40重量％的SiC晶须和/或β-Si 3 N 4晶须，其中醇盐组分为氧化物的0.5-30重量％。将醇盐组分沉积在其他材料粉末上并煅烧，以在粉末表面上提供良好分散的氧化物层，其形成均匀的基质相，通过烧结提供高密度。烧结体（有或没有晶须）在高温下具有低的劣化。

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