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    • 4. 发明授权
    • Organic friction material composition for use to produce friction linings
    • 用于生产摩擦衬里的有机摩擦材料组合物
    • US5250588A
    • 1993-10-05
    • US465979
    • 1990-01-16
    • Pierre DelvauxLuc DesrosiersAlain Roy
    • Pierre DelvauxLuc DesrosiersAlain Roy
    • C08J5/14C08K7/12F16D69/02
    • F16D69/022C08K7/12
    • Disclosed is an organic friction material composition useful to produce any kind of friction linings, such as brake linings or clutch linings, that have to be capable of withstanding high operating temperatures and pressures for substantial periods of time. The composition comprises a thermosetting resin having heat resistant properties, and a fibrous-like synthetic forsterite obtained by calcination of chrysotile asbestos fibers at a temperature of from 650.degree. C. to 1450.degree. C., the synthetic forsterite having an MgO: SiO2 ratio lower than 1.1, a raw loose density of from 3 to 40 pounds per cubic foot, a thermal conductivity K factor of from 0.25 to 0.40 BTU. in/hr. .degree.F.ft.sup.2 and a fusion point of from 1600.degree. to 1700.degree. C., the weight ratio of resin to synthetic forsterite ranging from 0.25 to 0.70. The composition also comprises friction additives in such an amount as to adjust the friction and wear properties of the material to some predetermined values, and, if desired, other additives and fillers, with the proviso that the ratio of the total weight of all of these additives and fillers to the total weight of the composition is equal to or lower than 0.55.
    • 公开了一种有机摩擦材料组合物,其可用于生产任何种类的摩擦衬片,例如制动衬片或离合器衬套,其必须能够承受相当长的一段时间的高操作温度和压力。 该组合物包含具有耐热性的热固性树脂和通过在650℃至1450℃的温度下煅烧温石棉纤维而获得的纤维状合成的镁橄榄石,具有MgO:SiO 2比率的合成镁橄榄石 超过1.1,原始松散密度为3至40磅/立方英尺,热导率K系数为0.25至0.40BTU。 in / hr。 DEG F.ft2,熔点为1600〜1700℃,树脂与合成镁橄榄石的重量比为0.25〜0.70。 组合物还包括摩擦添加剂,其用量将材料的摩擦和磨损性质调整到某些预定值,如果需要,还可以使用其它添加剂和填料,条件是所有这些的总重量的比例 添加剂和填料相对于组合物的总重量为0.55以下。
    • 10. 发明授权
    • Process for manufacturing a composite material
    • 制造复合材料的方法
    • US5076986A
    • 1991-12-31
    • US592698
    • 1990-10-03
    • Pierre DelvauxNormand LesmerisesLuc Desrosiers
    • Pierre DelvauxNormand LesmerisesLuc Desrosiers
    • C04B20/10C04B40/00
    • C04B20/10C04B40/0028
    • A process for manufacturing composite materials of high quality whatever be the respective amount, proportion and kind of constituents used in the starting mixture which comprises a binder made of two components capable of reacting with each other, at least one of these two components being in a liquid form, at least one filler, and reinforcing fibers, the binder being selected from the group of binders made of the following components: hydraulic cement and water; potassium and sodium silicate and water, colloidal silica and water; and organic resins and resin hardeners or catalysts. According to this process, all the liquid component of the binder is impregnated into an absorbing substance preferably consisting of vermiculite, which is compatible with the binder, the filler and the fibers. Then, the absorbing substance impregnated with the liquid component of the binder, is mixed with the solid component of the binder, the filler and the fibers in a mixer for a period of time sufficient to obtain the requested starting mixture in a semidry and homogeneous form, in which the fibers are entirely dispersed. The semidry mixture that is so obtained is then introduced into a mold and compressed under pressure for a period of time depending on the composition of the starting mixture and the predetermined properties of the composite material to be obtained. Last of all, the compressed material may be subjected to ageing and/or hardening as a function of the binder being used in order to obtain the desired composite material.
    • 用于制造高质量复合材料的方法,无论起始混合物中使用的组分的各自量,比例和种类如何,其包含由能够彼此反应的两种组分制成的粘合剂,这两种组分中的至少一种为 液体形式,至少一种填料和增强纤维,所述粘合剂选自由以下组分制成的粘合剂组:水硬性水泥和水; 钾和硅酸钠和水,胶体二氧化硅和水; 和有机树脂和树脂固化剂或催化剂。 根据该方法,将粘合剂的全部液体成分浸渍在优选由蛭石组成的吸收性物质中,该蛭石与粘合剂,填料和纤维相容。 然后,将浸渍有粘合剂的液体组分的吸收物质与粘合剂,填料和纤维的固体组分在混合器中混合一段时间,足以以半成品和均匀形式获得所要求的起始混合物 ,其中纤维完全分散。 然后将如此获得的半混合物引入模具中,并根据起始混合物的组成和所获得的复合材料的预定特性在压力下压制一段时间。 最后,压缩的材料可以作为所使用的粘合剂的函数进行老化和/或硬化,以获得所需的复合材料。