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1. 发明授权

US08601691B2 Component and methods of fabricating a coated component using multiple types of fillers 有权
标题翻译：使用多种填料制造涂层组分的组分和方法
公开(公告)号：US08601691B2
公开(公告)日：2013-12-10
申请号：US13095129
申请日：2011-04-27
申请人： Raul Basilio Rebak , Renee Bushey Rohling , Scott Andrew Weaver , Ronald Scott Bunker , Don Mark Lipkin , John Brian McDermott , Lawrence Bernard Kool , Ann Melinda Ritter
发明人： Raul Basilio Rebak , Renee Bushey Rohling , Scott Andrew Weaver , Ronald Scott Bunker , Don Mark Lipkin , John Brian McDermott , Lawrence Bernard Kool , Ann Melinda Ritter
IPC分类号： B21D53/78 , B05D5/00 , B05D3/12 , B05D1/32 , B26D3/06 , C25D5/00
CPC分类号： F01D25/08 , B81B1/002 , C23C4/02 , C23C4/073 , C23C4/18 , C23C14/028 , C23C14/16 , C23C14/5873 , F01D5/184 , F01D5/187 , F05D2230/10 , F05D2230/90 , F05D2260/202 , F05D2260/203 , Y02T50/672 , Y02T50/676 , Y10T29/49339 , Y10T29/49341 , Y10T83/0304 , Y10T428/13 , Y10T428/24562 , Y10T428/24612 , Y10T428/2462
摘要： Methods of fabricating coated components using multiple types of fillers are provided. One method comprises forming one or more grooves in an outer surface of a substrate. Each groove has a base and extends at least partially along the outer surface of the substrate. The method further includes disposing a sacrificial filler within the groove(s), disposing a permanent filler over the sacrificial filler, disposing a coating over at least a portion of the substrate and over the permanent filler, and removing the first sacrificial filler from the groove(s), to define one or more channels for cooling the component. A component with a permanent filler is also provided.
摘要翻译：提供使用多种类型的填料制造涂层组分的方法。一种方法包括在衬底的外表面中形成一个或多个凹槽。每个凹槽具有基部并且至少部分地沿衬底的外表面延伸。该方法还包括在凹槽内设置牺牲填料，在永久性填料上方设置永久性填料，在衬底的至少一部分上并在永久性填料上方设置涂层，并将第一牺牲填料从槽以定义用于冷却部件的一个或多个通道。还提供了具有永久填料的组分。

2. 发明申请

US20120276308A1 COMPONENT AND METHODS OF FABRICATING A COATED COMPONENT USING MULTIPLE TYPES OF FILLERS 有权
标题翻译：使用多种填料填充涂层组分的组分和方法
公开(公告)号：US20120276308A1
公开(公告)日：2012-11-01
申请号：US13095129
申请日：2011-04-27
申请人： Raul Basilio Rebak , Renee Bushey Rohling , Scott Andrew Weaver , Ronald Scott Bunker , Don Mark Lipkin , John Brian McDermott , Lawrence Bernard Kool , Ann Melinda Ritter
发明人： Raul Basilio Rebak , Renee Bushey Rohling , Scott Andrew Weaver , Ronald Scott Bunker , Don Mark Lipkin , John Brian McDermott , Lawrence Bernard Kool , Ann Melinda Ritter
IPC分类号： B32B3/30 , B23H1/00 , B05D3/12 , B32B1/00 , B23H7/00 , B26D3/06 , B23K26/00
CPC分类号： F01D25/08 , B81B1/002 , C23C4/02 , C23C4/073 , C23C4/18 , C23C14/028 , C23C14/16 , C23C14/5873 , F01D5/184 , F01D5/187 , F05D2230/10 , F05D2230/90 , F05D2260/202 , F05D2260/203 , Y02T50/672 , Y02T50/676 , Y10T29/49339 , Y10T29/49341 , Y10T83/0304 , Y10T428/13 , Y10T428/24562 , Y10T428/24612 , Y10T428/2462
摘要： Methods of fabricating coated components using multiple types of fillers are provided. One method comprises forming one or more grooves in an outer surface of a substrate. Each groove has a base and extends at least partially along the outer surface of the substrate. The method further includes disposing a sacrificial filler within the groove(s), disposing a permanent filler over the sacrificial filler, disposing a coating over at least a portion of the substrate and over the permanent filler, and removing the first sacrificial filler from the groove(s), to define one or more channels for cooling the component. A component with a permanent filler is also provided.
摘要翻译：提供使用多种类型的填料制造涂层组分的方法。一种方法包括在衬底的外表面中形成一个或多个凹槽。每个凹槽具有基部并且至少部分地沿衬底的外表面延伸。该方法还包括在凹槽内设置牺牲填料，在永久性填料上方设置永久性填料，在衬底的至少一部分上并在永久性填料上方设置涂层，并将第一牺牲填料从槽以定义用于冷却部件的一个或多个通道。还提供了具有永久填料的组分。

3. 发明申请

US20130078428A1 COMPONENTS WITH CCOLING CHANNELS AND METHODS OF MANUFACTURE 有权
标题翻译：具有CCOLING通道的组件和制造方法
公开(公告)号：US20130078428A1
公开(公告)日：2013-03-28
申请号：US13595120
申请日：2012-08-27
申请人： Ronald Scott Bunker , Scott Andrew Weaver , Don Mark Lipkin , John Brian McDermott
发明人： Ronald Scott Bunker , Scott Andrew Weaver , Don Mark Lipkin , John Brian McDermott
IPC分类号： B32B3/30 , B05D3/12 , B05D3/10 , B05D5/00 , B05D3/06
CPC分类号： F01D5/186 , F01D5/147 , F01D5/288 , F05D2250/13 , F05D2260/204 , Y02T50/672 , Y02T50/676 , Y10T428/2457
摘要： A manufacturing method includes forming one or more grooves in a component that comprises a substrate with an outer surface. The substrate has at least one interior space. Each groove extends at least partially along the substrate and has a base and a top. The manufacturing method further includes applying a structural coating on at least a portion of the substrate and processing at least a portion of the surface of the structural coating so as to plastically deform the structural coating at least in the vicinity of the top of a respective groove, such that a gap across the top of the groove is reduced. A component is also disclosed and includes a structural coating disposed on at least a portion of a substrate, where the surface of the structural coating is faceted in the vicinity of the respective groove.
摘要翻译：一种制造方法包括在包括具有外表面的基板的部件中形成一个或多个凹槽。衬底具有至少一个内部空间。每个凹槽至少部分地沿着基底延伸并且具有基部和顶部。该制造方法还包括在至少一部分基底上施加结构涂层并且处理结构涂层的表面的至少一部分，以至少在相应凹槽的顶部附近使结构涂层塑性变形使得横跨槽的顶部的间隙减小。还公开了一种组件，并且包括设置在基底的至少一部分上的结构涂层，其中结构涂层的表面在相应凹槽附近被刻面。

4. 发明授权

US09249672B2 Components with cooling channels and methods of manufacture 有权
标题翻译：具有冷却通道和制造方法的部件
公开(公告)号：US09249672B2
公开(公告)日：2016-02-02
申请号：US13595120
申请日：2012-08-27
申请人： Ronald Scott Bunker , Scott Andrew Weaver , Don Mark Lipkin , John Brian McDermott
发明人： Ronald Scott Bunker , Scott Andrew Weaver , Don Mark Lipkin , John Brian McDermott
IPC分类号： F01D5/18 , F01D5/14 , F01D5/28
CPC分类号： F01D5/186 , F01D5/147 , F01D5/288 , F05D2250/13 , F05D2260/204 , Y02T50/672 , Y02T50/676 , Y10T428/2457
摘要： A manufacturing method includes forming one or more grooves in a component that comprises a substrate with an outer surface. The substrate has at least one interior space. Each groove extends at least partially along the substrate and has a base and a top. The manufacturing method further includes applying a structural coating on at least a portion of the substrate and processing at least a portion of the surface of the structural coating so as to plastically deform the structural coating at least in the vicinity of the top of a respective groove, such that a gap across the top of the groove is reduced. A component is also disclosed and includes a structural coating disposed on at least a portion of a substrate, where the surface of the structural coating is faceted in the vicinity of the respective groove.
摘要翻译：一种制造方法包括在包括具有外表面的基板的部件中形成一个或多个凹槽。衬底具有至少一个内部空间。每个凹槽至少部分地沿着基底延伸并且具有基部和顶部。该制造方法还包括在至少一部分基底上施加结构涂层并且处理结构涂层的表面的至少一部分，以至少在相应凹槽的顶部附近使结构涂层塑性变形使得横跨槽的顶部的间隙减小。还公开了一种组件，并且包括设置在基底的至少一部分上的结构涂层，其中结构涂层的表面在相应凹槽附近被刻面。

5. 发明申请

US20130078418A1 COMPONENTS WITH COOLING CHANNELS AND METHODS OF MANUFACTURE 审中-公开
标题翻译：具有冷却通道的组件和制造方法
公开(公告)号：US20130078418A1
公开(公告)日：2013-03-28
申请号：US13242179
申请日：2011-09-23
申请人： Ronald Scott Bunker , Scott Andrew Weaver , Don Mark Lipkin
发明人： Ronald Scott Bunker , Scott Andrew Weaver , Don Mark Lipkin
IPC分类号： B32B3/10 , B21D43/28 , B22D25/02
CPC分类号： F01D5/147 , F01D5/186 , F01D5/288 , F05D2250/13 , F05D2260/204 , Y02T50/672 , Y02T50/676 , Y10T428/24273
摘要： A manufacturing method is provided. The manufacturing method includes forming one or more grooves in a component that comprises a substrate with an outer surface. The substrate has at least one interior space. Each groove extends at least partially along the substrate and has a base and a top. The manufacturing method further includes processing an intermediate surface of the component to plastically deform the surface adjacent at least one edge of a respective groove, such that the distance across the top of the groove is reduced. Another manufacturing method is provided and includes processing an intermediate surface of the component to facet the intermediate surface in the vicinity of the groove.
摘要翻译：提供了一种制造方法。制造方法包括在包括具有外表面的基板的部件中形成一个或多个凹槽。衬底具有至少一个内部空间。每个凹槽至少部分地沿着基底延伸并且具有基部和顶部。制造方法还包括处理部件的中间表面以使邻近相应凹槽的至少一个边缘的表面塑性变形，使得跨越凹槽的顶部的距离减小。提供了另一种制造方法，包括处理该部件的中间表面以使凹槽附近的中间表面刻面。

6. 发明授权

US08528208B2 Methods of fabricating a coated component using multiple types of fillers 有权
标题翻译：使用多种填料制造涂层组件的方法
公开(公告)号：US08528208B2
公开(公告)日：2013-09-10
申请号：US13083701
申请日：2011-04-11
申请人： Raul Basilio Rebak , Ronald Scott Bunker , Lawrence Bernard Kool , Don Mark Lipkin , John Brian McDermott , Ann Melinda Ritter , Renee Bushey Rohling
发明人： Raul Basilio Rebak , Ronald Scott Bunker , Lawrence Bernard Kool , Don Mark Lipkin , John Brian McDermott , Ann Melinda Ritter , Renee Bushey Rohling
IPC分类号： B21D53/78 , B05D5/00 , B26D3/06
CPC分类号： F01D5/188 , C23C4/02 , C23C4/073 , C23C4/18 , C23C14/024 , C23C14/028 , C23C14/5873 , F01D5/147 , F05B2280/6014 , F05D2230/11 , F05D2230/12 , F05D2230/13 , F05D2250/294 , F05D2260/204 , F05D2300/615 , Y02T50/672 , Y02T50/676 , Y10T29/49339 , Y10T29/49341 , Y10T83/0304
摘要： Methods of fabricating coated components using multiple types of fillers are provided. One method comprises forming one or more grooves in an outer surface of a substrate. Each groove has a base and extends at least partially along the outer surface. A sacrificial filler is deposited within the groove, a second filler is deposited over the sacrificial filler, and a coating is disposed over at least a portion of the outer surface and over the second filler. The method further includes removing the sacrificial filler and at least partially removing the second filler from the groove(s), to define one or more channels for cooling the component.
摘要翻译：提供使用多种类型的填料制造涂层组分的方法。一种方法包括在衬底的外表面中形成一个或多个凹槽。每个凹槽具有基部并且至少部分地沿着外表面延伸。牺牲填料沉积在凹槽内，第二填料沉积在牺牲填料上，并且涂层设置在外表面的至少一部分和第二填料上。该方法还包括去除牺牲填料并且至少部分地从凹槽移除第二填料，以限定用于冷却部件的一个或多个通道。

7. 发明申请

US20120255870A1 METHODS OF FABRICATING A COATED COMPONENT USING MULTIPLE TYPES OF FILLERS 有权
标题翻译：使用多种填料填充涂层组分的方法
公开(公告)号：US20120255870A1
公开(公告)日：2012-10-11
申请号：US13083701
申请日：2011-04-11
申请人： Raul Basilio Rebak , Ronald Scott Bunker , Lawrence Bernard Kool , Don Mark Lipkin , John Brian McDermott , Ann Melinda Ritter , Renee Bushey Rohling
发明人： Raul Basilio Rebak , Ronald Scott Bunker , Lawrence Bernard Kool , Don Mark Lipkin , John Brian McDermott , Ann Melinda Ritter , Renee Bushey Rohling
IPC分类号： B26D3/06 , B23K26/00 , C25F7/00 , B23H1/00
CPC分类号： F01D5/188 , C23C4/02 , C23C4/073 , C23C4/18 , C23C14/024 , C23C14/028 , C23C14/5873 , F01D5/147 , F05B2280/6014 , F05D2230/11 , F05D2230/12 , F05D2230/13 , F05D2250/294 , F05D2260/204 , F05D2300/615 , Y02T50/672 , Y02T50/676 , Y10T29/49339 , Y10T29/49341 , Y10T83/0304
摘要： Methods of fabricating coated components using multiple types of fillers are provided. One method comprises forming one or more grooves in an outer surface of a substrate. Each groove has a base and extends at least partially along the outer surface. A sacrificial filler is deposited within the groove, a second filler is deposited over the sacrificial filler, and a coating is disposed over at least a portion of the outer surface and over the second filler. The method further includes removing the sacrificial filler and at least partially removing the second filler from the groove(s), to define one or more channels for cooling the component.
摘要翻译：提供使用多种类型的填料制造涂层组分的方法。一种方法包括在衬底的外表面中形成一个或多个凹槽。每个凹槽具有基部并且至少部分地沿着外表面延伸。牺牲填料沉积在凹槽内，第二填料沉积在牺牲填料上，并且涂层设置在外表面的至少一部分和第二填料上。该方法还包括去除牺牲填料并且至少部分地从凹槽移除第二填料，以限定用于冷却部件的一个或多个通道。

8. 发明申请

US20120148769A1 METHOD OF FABRICATING A COMPONENT USING A TWO-LAYER STRUCTURAL COATING 审中-公开
标题翻译：使用两层结构涂层制造组件的方法
公开(公告)号：US20120148769A1
公开(公告)日：2012-06-14
申请号：US12966101
申请日：2010-12-13
申请人： Ronald Scott Bunker , Don Mark Lipkin
发明人： Ronald Scott Bunker , Don Mark Lipkin
IPC分类号： B32B3/10 , B05D3/06 , B23H1/00 , C23C16/513 , B05D1/08 , C23C14/34 , B05D3/12 , C25F3/14
CPC分类号： F01D5/187 , B23P15/04 , B23P2700/13 , C23C4/01 , C23C4/02 , C23C14/0005 , C23C24/04 , F01D5/186 , F05D2230/31 , F05D2230/313 , F05D2230/90 , F05D2250/12 , F05D2250/13 , Y02T50/67 , Y02T50/672 , Y02T50/676 , Y02T50/6765 , Y10T428/13
摘要： A method of fabricating a component is provided. The fabrication method includes depositing a first layer of a structural coating on an outer surface of a substrate. The substrate has at least one hollow interior space. The fabrication method further includes machining the substrate through the first layer of the structural coating, to define one or more openings in the first layer of the structural coating and to form respective one or more grooves in the outer surface of the substrate. Each groove has a respective base and extends at least partially along the surface of the substrate. The fabrication method further includes depositing a second layer of the structural coating over the first layer of the structural coating and over the groove(s), such that the groove(s) and the second layer of the structural coating together define one or more channels for cooling the component. A component is also disclosed.
摘要翻译：提供了一种制造组件的方法。制造方法包括在基板的外表面上沉积第一层结构涂层。衬底具有至少一个中空的内部空间。制造方法还包括通过结构涂层的第一层加工衬底，以在结构涂层的第一层中限定一个或多个开口，并在衬底的外表面中形成相应的一个或多个凹槽。每个凹槽具有相应的基部并且至少部分地沿着基底的表面延伸。该制造方法还包括将结构涂层的第二层沉积在结构涂层的第一层上并在该沟槽之上，使得该沟槽和该结构涂层的第二层一起限定一个或多个通道用于冷却组件。还公开了一种组件。

9. 发明申请

US20120114868A1 METHOD OF FABRICATING A COMPONENT USING A FUGITIVE COATING 审中-公开
标题翻译：使用消耗性涂料来制造组分的方法
公开(公告)号：US20120114868A1
公开(公告)日：2012-05-10
申请号：US12943563
申请日：2010-11-10
申请人： Ronald Scott Bunker , Bin Wei , Don Mark Lipkin , Raul Basilio Rebak
发明人： Ronald Scott Bunker , Bin Wei , Don Mark Lipkin , Raul Basilio Rebak
IPC分类号： B05D5/00 , B05D3/02 , B05D3/00 , B05D1/18 , C25F3/00 , B05D1/00 , C23C16/44 , C23C16/50 , C23C4/12 , B05D3/12 , B05D1/04
CPC分类号： B23P15/04 , B23P2700/13 , F01D5/187 , F01D5/288 , F05D2230/10 , F05D2230/31 , F05D2260/202 , F05D2260/204 , F23M5/08 , F23R2900/03041 , Y02T50/67 , Y02T50/672 , Y02T50/676 , Y02T50/6765
摘要： A method of fabricating a component is provided. The method includes depositing a fugitive coating on a surface of a substrate, where the substrate has at least one hollow interior space. The method further includes machining the substrate through the fugitive coating to form one or more grooves in the surface of the substrate. Each of the one or more grooves has a base and extends at least partially along the surface of the substrate. The method further includes forming one or more access holes through the base of a respective one of the one or more grooves to connect the respective groove in fluid communication with the respective hollow interior space. The method further includes filling the one or more grooves with a filler, removing the fugitive coating, disposing a coating over at least a portion of the surface of the substrate, and removing the filler from the one or more grooves, such that the one or more grooves and the coating together define a number of channels for cooling the component.
摘要翻译：提供了一种制造组件的方法。该方法包括在衬底的表面上沉积短片，其中衬底具有至少一个中空的内部空间。该方法还包括通过短暂涂层来加工衬底以在衬底的表面中形成一个或多个凹槽。所述一个或多个凹槽中的每一个具有基部并至少部分地沿着所述基底的表面延伸。该方法还包括通过一个或多个凹槽中的相应一个凹槽的基部形成一个或多个访问孔，以将相应的沟槽与相应的中空内部空间流体连通。该方法还包括用填充物填充一个或多个凹槽，去除短暂涂层，在基底的表面的至少一部分上设置涂层，以及从一个或多个凹槽中移除填料，使得一个或多个凹槽更多的凹槽和涂层一起限定了用于冷却部件的多个通道。

10. 发明授权

US08673397B2 Methods of fabricating and coating a component 有权
标题翻译：制造和涂覆组件的方法
公开(公告)号：US08673397B2
公开(公告)日：2014-03-18
申请号：US12943646
申请日：2010-11-10
申请人： Ronald Scott Bunker , Dennis Michael Gray , Don Mark Lipkin
发明人： Ronald Scott Bunker , Dennis Michael Gray , Don Mark Lipkin
IPC分类号： B05D5/00
CPC分类号： F01D25/12 , C23C4/02 , C23C4/18 , C23C24/04 , F01D5/187 , F01D5/288 , F05B2280/6011 , F05D2260/204 , Y02T50/67 , Y02T50/672 , Y02T50/676 , Y10T428/13 , Y10T428/2462
摘要： A component is disclosed. The component comprises a substrate comprising an outer surface and an inner surface, where the inner surface defines at least one hollow, interior space, where the outer surface defines one or more grooves, and where each of the one or more grooves extends at least partially along the surface of the substrate and has a base. One or more access holes extend through the base of a respective groove to place the groove in fluid communication with respective ones of the at least one hollow interior space. The component further comprises a coating disposed over at least a portion of the substrate surface, where the coating comprises one or more layers. At least one of the layers defines one or more permeable slots, such that the respective layer does not completely bridge each of the one or more grooves. The grooves and the coating together define one or more channels for cooling the component. Methods for fabricating and coating a component are also provided.
摘要翻译：公开了一个组件。该组件包括一个包括一个外表面和一个内表面的基底，其中内表面限定了至少一个中空的内部空间，其中外表面限定了一个或多个凹槽，并且其中每个凹槽至少部分地延伸沿着基板的表面并具有基部。一个或多个进入孔延伸穿过相应凹槽的基部，以使凹槽与至少一个中空内部空间中的相应凹槽流体连通。该组件还包括设置在衬底表面的至少一部分上的涂层，其中涂层包括一层或多层。层中的至少一个限定一个或多个可渗透狭缝，使得相应的层不完全桥接一个或多个凹槽中的每一个。凹槽和涂层一起限定一个或多个通道用于冷却部件。还提供了制造和涂覆组分的方法。

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