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1. 发明申请

US20120124832A1 TURBINE COMPONENTS WITH COOLING FEATURES AND METHODS OF MANUFACTURING THE SAME 有权
标题翻译：具有冷却特性的涡轮机组件及其制造方法
公开(公告)号：US20120124832A1
公开(公告)日：2012-05-24
申请号：US12953177
申请日：2010-11-23
申请人： Ronald Scott Bunker , Bin Wei , Ann Melinda Ritter , Don Mark Lipkin , Raul Basilio Rebak , Lawrence Bernard Kool , Dennis Michael Gray
发明人： Ronald Scott Bunker , Bin Wei , Ann Melinda Ritter , Don Mark Lipkin , Raul Basilio Rebak , Lawrence Bernard Kool , Dennis Michael Gray
IPC分类号： B23P17/00
CPC分类号： F01D5/147 , F05D2230/21 , F05D2230/40 , F05D2230/90 , F05D2260/202 , Y02T50/67 , Y02T50/672 , Y02T50/676
摘要： The present disclosure is directed to the use and manufacture of cooling features within a component used in a hot gas path, such as within a turbine. In one embodiment, channels are formed within an external surface of the component and filled with a removable material. The external surface and channels may then be coated with one or more layers, such as a structural layer and/or top coat. The removable material may then be removed to leave the channels free of the removable material.
摘要翻译：本公开涉及在热气路径（例如涡轮机内）中使用的部件内的冷却特征的使用和制造。在一个实施例中，通道形成在部件的外表面内并且填充有可移除的材料。然后可以用一层或多层涂覆外表面和通道，例如结构层和/或顶涂层。然后可以移除可去除的材料以留下不含可去除材料的通道。

2. 发明授权

US08739404B2 Turbine components with cooling features and methods of manufacturing the same 有权
标题翻译：具有冷却功能的涡轮机组件及其制造方法
公开(公告)号：US08739404B2
公开(公告)日：2014-06-03
申请号：US12953177
申请日：2010-11-23
申请人： Ronald Scott Bunker , Bin Wei , Ann Melinda Ritter , Don Mark Lipkin , Raul Basilio Rebak , Lawrence Bernard Kool , Dennis Michael Gray
发明人： Ronald Scott Bunker , Bin Wei , Ann Melinda Ritter , Don Mark Lipkin , Raul Basilio Rebak , Lawrence Bernard Kool , Dennis Michael Gray
IPC分类号： B21K25/00
CPC分类号： F01D5/147 , F05D2230/21 , F05D2230/40 , F05D2230/90 , F05D2260/202 , Y02T50/67 , Y02T50/672 , Y02T50/676
摘要： The present disclosure is directed to the use and manufacture of cooling features within a component used in a hot gas path, such as within a turbine. In one embodiment, channels are formed within an external surface of the component and filled with a removable material. The external surface and channels may then be coated with one or more layers, such as a structural layer and/or top coat. The removable material may then be removed to leave the channels free of the removable material.
摘要翻译：本公开涉及在热气路径（例如涡轮机内）中使用的部件内的冷却特征的使用和制造。在一个实施例中，通道形成在部件的外表面内并且填充有可移除的材料。然后可以用一层或多层涂覆外表面和通道，例如结构层和/或顶涂层。然后可以移除可去除的材料以留下不含可去除材料的通道。

3. 发明授权

US08528208B2 Methods of fabricating a coated component using multiple types of fillers 有权
标题翻译：使用多种填料制造涂层组件的方法
公开(公告)号：US08528208B2
公开(公告)日：2013-09-10
申请号：US13083701
申请日：2011-04-11
申请人： Raul Basilio Rebak , Ronald Scott Bunker , Lawrence Bernard Kool , Don Mark Lipkin , John Brian McDermott , Ann Melinda Ritter , Renee Bushey Rohling
发明人： Raul Basilio Rebak , Ronald Scott Bunker , Lawrence Bernard Kool , Don Mark Lipkin , John Brian McDermott , Ann Melinda Ritter , Renee Bushey Rohling
IPC分类号： B21D53/78 , B05D5/00 , B26D3/06
CPC分类号： F01D5/188 , C23C4/02 , C23C4/073 , C23C4/18 , C23C14/024 , C23C14/028 , C23C14/5873 , F01D5/147 , F05B2280/6014 , F05D2230/11 , F05D2230/12 , F05D2230/13 , F05D2250/294 , F05D2260/204 , F05D2300/615 , Y02T50/672 , Y02T50/676 , Y10T29/49339 , Y10T29/49341 , Y10T83/0304
摘要： Methods of fabricating coated components using multiple types of fillers are provided. One method comprises forming one or more grooves in an outer surface of a substrate. Each groove has a base and extends at least partially along the outer surface. A sacrificial filler is deposited within the groove, a second filler is deposited over the sacrificial filler, and a coating is disposed over at least a portion of the outer surface and over the second filler. The method further includes removing the sacrificial filler and at least partially removing the second filler from the groove(s), to define one or more channels for cooling the component.
摘要翻译：提供使用多种类型的填料制造涂层组分的方法。一种方法包括在衬底的外表面中形成一个或多个凹槽。每个凹槽具有基部并且至少部分地沿着外表面延伸。牺牲填料沉积在凹槽内，第二填料沉积在牺牲填料上，并且涂层设置在外表面的至少一部分和第二填料上。该方法还包括去除牺牲填料并且至少部分地从凹槽移除第二填料，以限定用于冷却部件的一个或多个通道。

4. 发明申请

US20120255870A1 METHODS OF FABRICATING A COATED COMPONENT USING MULTIPLE TYPES OF FILLERS 有权
标题翻译：使用多种填料填充涂层组分的方法
公开(公告)号：US20120255870A1
公开(公告)日：2012-10-11
申请号：US13083701
申请日：2011-04-11
申请人： Raul Basilio Rebak , Ronald Scott Bunker , Lawrence Bernard Kool , Don Mark Lipkin , John Brian McDermott , Ann Melinda Ritter , Renee Bushey Rohling
发明人： Raul Basilio Rebak , Ronald Scott Bunker , Lawrence Bernard Kool , Don Mark Lipkin , John Brian McDermott , Ann Melinda Ritter , Renee Bushey Rohling
IPC分类号： B26D3/06 , B23K26/00 , C25F7/00 , B23H1/00
CPC分类号： F01D5/188 , C23C4/02 , C23C4/073 , C23C4/18 , C23C14/024 , C23C14/028 , C23C14/5873 , F01D5/147 , F05B2280/6014 , F05D2230/11 , F05D2230/12 , F05D2230/13 , F05D2250/294 , F05D2260/204 , F05D2300/615 , Y02T50/672 , Y02T50/676 , Y10T29/49339 , Y10T29/49341 , Y10T83/0304
摘要： Methods of fabricating coated components using multiple types of fillers are provided. One method comprises forming one or more grooves in an outer surface of a substrate. Each groove has a base and extends at least partially along the outer surface. A sacrificial filler is deposited within the groove, a second filler is deposited over the sacrificial filler, and a coating is disposed over at least a portion of the outer surface and over the second filler. The method further includes removing the sacrificial filler and at least partially removing the second filler from the groove(s), to define one or more channels for cooling the component.
摘要翻译：提供使用多种类型的填料制造涂层组分的方法。一种方法包括在衬底的外表面中形成一个或多个凹槽。每个凹槽具有基部并且至少部分地沿着外表面延伸。牺牲填料沉积在凹槽内，第二填料沉积在牺牲填料上，并且涂层设置在外表面的至少一部分和第二填料上。该方法还包括去除牺牲填料并且至少部分地从凹槽移除第二填料，以限定用于冷却部件的一个或多个通道。

5. 发明授权

US08601691B2 Component and methods of fabricating a coated component using multiple types of fillers 有权
标题翻译：使用多种填料制造涂层组分的组分和方法
公开(公告)号：US08601691B2
公开(公告)日：2013-12-10
申请号：US13095129
申请日：2011-04-27
申请人： Raul Basilio Rebak , Renee Bushey Rohling , Scott Andrew Weaver , Ronald Scott Bunker , Don Mark Lipkin , John Brian McDermott , Lawrence Bernard Kool , Ann Melinda Ritter
发明人： Raul Basilio Rebak , Renee Bushey Rohling , Scott Andrew Weaver , Ronald Scott Bunker , Don Mark Lipkin , John Brian McDermott , Lawrence Bernard Kool , Ann Melinda Ritter
IPC分类号： B21D53/78 , B05D5/00 , B05D3/12 , B05D1/32 , B26D3/06 , C25D5/00
CPC分类号： F01D25/08 , B81B1/002 , C23C4/02 , C23C4/073 , C23C4/18 , C23C14/028 , C23C14/16 , C23C14/5873 , F01D5/184 , F01D5/187 , F05D2230/10 , F05D2230/90 , F05D2260/202 , F05D2260/203 , Y02T50/672 , Y02T50/676 , Y10T29/49339 , Y10T29/49341 , Y10T83/0304 , Y10T428/13 , Y10T428/24562 , Y10T428/24612 , Y10T428/2462
摘要： Methods of fabricating coated components using multiple types of fillers are provided. One method comprises forming one or more grooves in an outer surface of a substrate. Each groove has a base and extends at least partially along the outer surface of the substrate. The method further includes disposing a sacrificial filler within the groove(s), disposing a permanent filler over the sacrificial filler, disposing a coating over at least a portion of the substrate and over the permanent filler, and removing the first sacrificial filler from the groove(s), to define one or more channels for cooling the component. A component with a permanent filler is also provided.
摘要翻译：提供使用多种类型的填料制造涂层组分的方法。一种方法包括在衬底的外表面中形成一个或多个凹槽。每个凹槽具有基部并且至少部分地沿衬底的外表面延伸。该方法还包括在凹槽内设置牺牲填料，在永久性填料上方设置永久性填料，在衬底的至少一部分上并在永久性填料上方设置涂层，并将第一牺牲填料从槽以定义用于冷却部件的一个或多个通道。还提供了具有永久填料的组分。

6. 发明申请

US20120276308A1 COMPONENT AND METHODS OF FABRICATING A COATED COMPONENT USING MULTIPLE TYPES OF FILLERS 有权
标题翻译：使用多种填料填充涂层组分的组分和方法
公开(公告)号：US20120276308A1
公开(公告)日：2012-11-01
申请号：US13095129
申请日：2011-04-27
申请人： Raul Basilio Rebak , Renee Bushey Rohling , Scott Andrew Weaver , Ronald Scott Bunker , Don Mark Lipkin , John Brian McDermott , Lawrence Bernard Kool , Ann Melinda Ritter
发明人： Raul Basilio Rebak , Renee Bushey Rohling , Scott Andrew Weaver , Ronald Scott Bunker , Don Mark Lipkin , John Brian McDermott , Lawrence Bernard Kool , Ann Melinda Ritter
IPC分类号： B32B3/30 , B23H1/00 , B05D3/12 , B32B1/00 , B23H7/00 , B26D3/06 , B23K26/00
CPC分类号： F01D25/08 , B81B1/002 , C23C4/02 , C23C4/073 , C23C4/18 , C23C14/028 , C23C14/16 , C23C14/5873 , F01D5/184 , F01D5/187 , F05D2230/10 , F05D2230/90 , F05D2260/202 , F05D2260/203 , Y02T50/672 , Y02T50/676 , Y10T29/49339 , Y10T29/49341 , Y10T83/0304 , Y10T428/13 , Y10T428/24562 , Y10T428/24612 , Y10T428/2462
摘要： Methods of fabricating coated components using multiple types of fillers are provided. One method comprises forming one or more grooves in an outer surface of a substrate. Each groove has a base and extends at least partially along the outer surface of the substrate. The method further includes disposing a sacrificial filler within the groove(s), disposing a permanent filler over the sacrificial filler, disposing a coating over at least a portion of the substrate and over the permanent filler, and removing the first sacrificial filler from the groove(s), to define one or more channels for cooling the component. A component with a permanent filler is also provided.
摘要翻译：提供使用多种类型的填料制造涂层组分的方法。一种方法包括在衬底的外表面中形成一个或多个凹槽。每个凹槽具有基部并且至少部分地沿衬底的外表面延伸。该方法还包括在凹槽内设置牺牲填料，在永久性填料上方设置永久性填料，在衬底的至少一部分上并在永久性填料上方设置涂层，并将第一牺牲填料从槽以定义用于冷却部件的一个或多个通道。还提供了具有永久填料的组分。

7. 发明申请

US20120114868A1 METHOD OF FABRICATING A COMPONENT USING A FUGITIVE COATING 审中-公开
标题翻译：使用消耗性涂料来制造组分的方法
公开(公告)号：US20120114868A1
公开(公告)日：2012-05-10
申请号：US12943563
申请日：2010-11-10
申请人： Ronald Scott Bunker , Bin Wei , Don Mark Lipkin , Raul Basilio Rebak
发明人： Ronald Scott Bunker , Bin Wei , Don Mark Lipkin , Raul Basilio Rebak
IPC分类号： B05D5/00 , B05D3/02 , B05D3/00 , B05D1/18 , C25F3/00 , B05D1/00 , C23C16/44 , C23C16/50 , C23C4/12 , B05D3/12 , B05D1/04
CPC分类号： B23P15/04 , B23P2700/13 , F01D5/187 , F01D5/288 , F05D2230/10 , F05D2230/31 , F05D2260/202 , F05D2260/204 , F23M5/08 , F23R2900/03041 , Y02T50/67 , Y02T50/672 , Y02T50/676 , Y02T50/6765
摘要： A method of fabricating a component is provided. The method includes depositing a fugitive coating on a surface of a substrate, where the substrate has at least one hollow interior space. The method further includes machining the substrate through the fugitive coating to form one or more grooves in the surface of the substrate. Each of the one or more grooves has a base and extends at least partially along the surface of the substrate. The method further includes forming one or more access holes through the base of a respective one of the one or more grooves to connect the respective groove in fluid communication with the respective hollow interior space. The method further includes filling the one or more grooves with a filler, removing the fugitive coating, disposing a coating over at least a portion of the surface of the substrate, and removing the filler from the one or more grooves, such that the one or more grooves and the coating together define a number of channels for cooling the component.
摘要翻译：提供了一种制造组件的方法。该方法包括在衬底的表面上沉积短片，其中衬底具有至少一个中空的内部空间。该方法还包括通过短暂涂层来加工衬底以在衬底的表面中形成一个或多个凹槽。所述一个或多个凹槽中的每一个具有基部并至少部分地沿着所述基底的表面延伸。该方法还包括通过一个或多个凹槽中的相应一个凹槽的基部形成一个或多个访问孔，以将相应的沟槽与相应的中空内部空间流体连通。该方法还包括用填充物填充一个或多个凹槽，去除短暂涂层，在基底的表面的至少一部分上设置涂层，以及从一个或多个凹槽中移除填料，使得一个或多个凹槽更多的凹槽和涂层一起限定了用于冷却部件的多个通道。

8. 发明授权

US08673397B2 Methods of fabricating and coating a component 有权
标题翻译：制造和涂覆组件的方法
公开(公告)号：US08673397B2
公开(公告)日：2014-03-18
申请号：US12943646
申请日：2010-11-10
申请人： Ronald Scott Bunker , Dennis Michael Gray , Don Mark Lipkin
发明人： Ronald Scott Bunker , Dennis Michael Gray , Don Mark Lipkin
IPC分类号： B05D5/00
CPC分类号： F01D25/12 , C23C4/02 , C23C4/18 , C23C24/04 , F01D5/187 , F01D5/288 , F05B2280/6011 , F05D2260/204 , Y02T50/67 , Y02T50/672 , Y02T50/676 , Y10T428/13 , Y10T428/2462
摘要： A component is disclosed. The component comprises a substrate comprising an outer surface and an inner surface, where the inner surface defines at least one hollow, interior space, where the outer surface defines one or more grooves, and where each of the one or more grooves extends at least partially along the surface of the substrate and has a base. One or more access holes extend through the base of a respective groove to place the groove in fluid communication with respective ones of the at least one hollow interior space. The component further comprises a coating disposed over at least a portion of the substrate surface, where the coating comprises one or more layers. At least one of the layers defines one or more permeable slots, such that the respective layer does not completely bridge each of the one or more grooves. The grooves and the coating together define one or more channels for cooling the component. Methods for fabricating and coating a component are also provided.
摘要翻译：公开了一个组件。该组件包括一个包括一个外表面和一个内表面的基底，其中内表面限定了至少一个中空的内部空间，其中外表面限定了一个或多个凹槽，并且其中每个凹槽至少部分地延伸沿着基板的表面并具有基部。一个或多个进入孔延伸穿过相应凹槽的基部，以使凹槽与至少一个中空内部空间中的相应凹槽流体连通。该组件还包括设置在衬底表面的至少一部分上的涂层，其中涂层包括一层或多层。层中的至少一个限定一个或多个可渗透狭缝，使得相应的层不完全桥接一个或多个凹槽中的每一个。凹槽和涂层一起限定一个或多个通道用于冷却部件。还提供了制造和涂覆组分的方法。

9. 发明申请

US20120114912A1 COMPONENT AND METHODS OF FABRICATING AND COATING A COMPONENT 有权
标题翻译：组分和方法制备和涂覆组分
公开(公告)号：US20120114912A1
公开(公告)日：2012-05-10
申请号：US12943646
申请日：2010-11-10
申请人： Ronald Scott Bunker , Dennis Michael Gray , Don Mark Lipkin
发明人： Ronald Scott Bunker , Dennis Michael Gray , Don Mark Lipkin
IPC分类号： B32B3/10 , B05D1/08 , B05D3/06 , B05D3/00 , B05D7/22
CPC分类号： F01D25/12 , C23C4/02 , C23C4/18 , C23C24/04 , F01D5/187 , F01D5/288 , F05B2280/6011 , F05D2260/204 , Y02T50/67 , Y02T50/672 , Y02T50/676 , Y10T428/13 , Y10T428/2462
摘要： A component is disclosed. The component comprises a substrate comprising an outer surface and an inner surface, where the inner surface defines at least one hollow, interior space, where the outer surface defines one or more grooves, and where each of the one or more grooves extends at least partially along the surface of the substrate and has a base. One or more access holes extend through the base of a respective groove to place the groove in fluid communication with respective ones of the at least one hollow interior space. The component further comprises a coating disposed over at least a portion of the substrate surface, where the coating comprises one or more layers. At least one of the layers defines one or more permeable slots, such that the respective layer does not completely bridge each of the one or more grooves. The grooves and the coating together define one or more channels for cooling the component. Methods for fabricating and coating a component are also provided.
摘要翻译：公开了一个组件。该组件包括一个包括一个外表面和一个内表面的基底，其中内表面限定了至少一个中空的内部空间，其中外表面限定了一个或多个凹槽，并且其中每个凹槽至少部分地延伸沿着基板的表面并具有基部。一个或多个进入孔延伸穿过相应凹槽的基部，以使凹槽与至少一个中空内部空间中的相应凹槽流体连通。该组件还包括设置在衬底表面的至少一部分上的涂层，其中涂层包括一层或多层。层中的至少一个限定一个或多个可渗透狭缝，使得相应的层不完全桥接一个或多个凹槽中的每一个。凹槽和涂层一起限定一个或多个通道用于冷却部件。还提供了制造和涂覆组分的方法。

10. 发明申请

US20120243995A1 COMPONENTS WITH COOLING CHANNELS FORMED IN COATING AND METHODS OF MANUFACTURE 审中-公开
标题翻译：在涂层中形成的冷却通道的组件和制造方法
公开(公告)号：US20120243995A1
公开(公告)日：2012-09-27
申请号：US13052415
申请日：2011-03-21
申请人： Ronald Scott Bunker , Don Mark Lipkin , Bin Wei
发明人： Ronald Scott Bunker , Don Mark Lipkin , Bin Wei
IPC分类号： F01D5/18 , B23P15/02 , B23P17/00
CPC分类号： F01D5/18 , F05D2230/13 , F05D2230/14 , F05D2230/30 , Y02T50/672 , Y02T50/676 , Y02T50/6765 , Y10T29/49982 , Y10T29/49984
摘要： A method of fabricating a component is provided. The method includes depositing a structural coating on an outer surface of a substrate, where the substrate has at least one hollow interior space. The method further includes forming one or more grooves in the structural coating. Each groove has a base and extends at least partially along the substrate. The method further includes depositing at least one additional coating over the structural coating and over the groove(s), such that the groove(s) and the additional coating together define one or more channels for cooling the component. The method further includes forming one or more access holes through the base of a respective groove, to connect the respective groove in fluid communication with the respective hollow interior space, and forming at least one exit hole through the additional coating for each channel, to receive and discharge coolant from the respective channel. A component with cooling channels formed in a structural coating is also provided.
摘要翻译：提供了一种制造组件的方法。该方法包括在衬底的外表面上沉积结构涂层，其中衬底具有至少一个中空的内部空间。该方法还包括在结构涂层中形成一个或多个凹槽。每个凹槽具有基部并且至少部分地沿着基底延伸。所述方法还包括在所述结构涂层上方和所述凹槽上沉积至少一个附加涂层，使得所述凹槽和附加涂层一起限定一个或多个通道以冷却所述部件。该方法还包括通过相应凹槽的底部形成一个或多个入口孔，以将相应的凹槽连接成与相应的中空内部空间流体连通，并且通过每个通道的附加涂层形成至少一个出口孔，以接收并从相应通道排出冷却剂。还提供了在结构涂层中形成有冷却通道的部件。

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