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    • 2. 发明授权
    • Method of constructing fully dense metal molds and parts
    • 构建完全致密的金属模具和零件的方法
    • US5507336A
    • 1996-04-16
    • US373137
    • 1995-01-17
    • James R. Tobin
    • James R. Tobin
    • B22C7/00B22C9/04B22C9/06B22D19/14B22F3/26B22F5/00B29C33/38B29C45/26
    • B22F5/007B22C9/04B22D19/14B22F2998/00
    • A method of constructing a fully dense metal part or a metal mold half for mating with another mold half to form a mold for casting multiple parts. Steps include placing a pattern in a tubular mold base, casting a ceramic member onto critical surfaces of the pattern, removing the pattern from the mold base, covering the critical surfaces transferred to the ceramic member with a powdered metal having a melting temperature greater than that of an infiltration metal, placing a quantity of an infiltration metal over the powdered metal, placing the tubular mold base in a furnace at a temperature sufficient to melt the infiltration metal without melting the powdered metal, and removing the ceramic member from the first open end of the tubular mold base to expose the critical surfaces. The quantity of the infiltration metal is sufficient to fill voids between the particles of the powdered metal when the infiltration metal is melted, thereby generating a fully dense metal part. The metal part has the critical surfaces transferred from the ceramic member when the infiltration metal solidifies. The metal powder also acts as a filter to filter out any contamination or oxidized metal within the infiltration metal so that such contamination does not blemish the finished surface of the fully dense metal part.
    • 一种构造完全致密的金属部件或金属半模以与另一半模配合以形成用于铸造多个部件的模具的方法。 步骤包括将图案放置在管状模具基座中,将陶瓷构件放置在图案的临界表面上,从模具基底移除图案,用熔化温度大于其的熔融温度覆盖转移到陶瓷构件的粉末状金属的临界表面。 的浸渗金属,将一定数量的渗透金属放置在粉末金属上,将管状模具底座放置在炉中,其温度足以熔化渗透金属而不熔化粉末金属,并且从第一开口端去除陶瓷构件 以暴露关键表面。 当渗透金属熔化时,渗透金属的量足以填充粉末状金属颗粒之间的空隙,从而产生完全致密的金属部分。 当渗透金属固化时,金属部件具有从陶瓷构件转移的临界表面。 金属粉末还用作过滤器以过滤渗透金属中的任何污染物或氧化金属,使得这种污染物不会使完全致密的金属部件的成品表面发生瑕疵。
    • 4. 发明授权
    • Method of constructing fully dense metal molds and parts
    • 构建完全致密的金属模具和零件的方法
    • US5927373A
    • 1999-07-27
    • US799747
    • 1997-02-12
    • James R. Tobin
    • James R. Tobin
    • B22C7/02B22C9/04B22C9/06B23H1/04B23H1/06B29C33/38
    • B23H1/04B22C7/02B22C9/04B22C9/06B23H1/06
    • A method of constructing a fully dense metal part or a metal mold half for matin with another mold half to form a mold for casting multiple parts. Steps include placing a pattern having critical pattern surfaces in a flask having an open end. The critical pattern surfaces face upward. Other steps involve covering the critical pattern surfaces with a concentrated heat reversible gel solution added to the flask, and cooling the gel solution to form an elastic solid gel mold. Further steps include removing the flask and the pattern from the elastic gel mold, and casting a ceramic mold around the solid gel mold. In other steps the gel mold is liquified for removal from the ceramic mold and the ceramic mold is inverted so that its critical ceramic surfaces face upward. Still other steps involve covering the critical ceramic surfaces with a powder, and placing a quantity of an infiltration material over the powder, and placing the ceramic mold, the powder, and the infiltration material in a furnace at a temperature sufficient to melt the infiltration material without melting and sintering the powder. The quantity of the infiltration material is sufficient to fill voids between the particles, thereby generating a fully dense mold half.
    • 一种用另一半模构造完全致密的金属部件或金属半模的方法,以形成用于铸造多个部件的模具。 步骤包括将具有关键图案表面的图案放置在具有开口端的烧瓶中。 关键图案面朝上。 其他步骤包括用加入烧瓶的浓热可逆凝胶溶​​液覆盖临界图案表面,并冷却凝胶溶液以形成弹性固体凝胶模具。 进一步的步骤包括从弹性凝胶模具中取出烧瓶和图案,以及在固体凝胶模具周围浇铸陶瓷模具。 在其他步骤中,凝胶模具被液化以从陶瓷模具中取出,并且陶瓷模具被倒置,使得其临界陶瓷表面朝上。 还有一些步骤涉及用粉末覆盖临界陶瓷表面,并将一定数量的渗透材料放置在粉末上,并将陶瓷模具,粉末和渗透材料放置在炉中,其温度足以熔化渗透材料 不熔化并烧结粉末。 渗透材料的量足以填充颗粒之间的空隙,从而产生完全致密的半模。