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    • 4. 发明授权
    • Method of inductively hardening the cams of a camshaft
    • 感应硬化凸轮轴凸轮的方法
    • US6006429A
    • 1999-12-28
    • US956650
    • 1997-10-23
    • Gustav HanischChristoph Duell
    • Gustav HanischChristoph Duell
    • B23P11/00C21D1/10C21D9/30F01L1/047F16H53/02B23P15/00
    • F01L1/047B23P11/00C21D1/10C21D9/30F16H53/025B23P2700/02Y02P10/253Y10T29/49293Y10T74/2107
    • A built-up camshaft has cam discs which are secured to a tube under mechanical prestress, are of annular design, and are inductively hardened all the way around at a boundary layer on their outer periphery before they are secured to the tube. The hardening of the boundary layer is formed in such a manner that, due to the hardening, high residual compressive stresses (at least -450 N/mm.sup.2) are produced in an at least approximately 0.5 mm deep boundary zone near the surface in such a manner that, even after the cam discs are mounted on the tube, the superimposing residual tensile stresses in the boundary zone, induced by the joining, only partly compensate the original residual compressive stresses, i.e. there are still only residual compressive stresses (at least -150 N/mm.sup.2) in the boundary zone near the surface even after the pressing-on. Sufficiently high residual compressive stress in the boundary zone can be produced by effecting the inductive heating of the cam disc in two stages. Specifically, first of all the cam disc is loaded with a medium-frequency alternating magnetic field and thus the entire annular body of the cam disc is preheated to at least 250.degree. C. but below the transformation temperature. The cam disc is then loaded with a second alternating magnetic field changed in its intensity and/or its frequency relative to the alternating magnetic field of the first stage, as a result of which only the boundary zone is heated up to the transformation temperature or below it. After the quenching of the cam disc heated in such a manner, the high residual compressive stresses appearing a boundary zone of sufficient depth.
    • 集成凸轮轴具有凸轮盘,其在机械预应力下固定在管上,呈环形设计,并且在它们被固定到管之前在其外周边缘的边界处感应性地硬化。 边界层的硬化是这样形成的,即由于硬化,在这样的表面附近的表面附近的至少约0.5mm深的边界区域中产生高残留压应力(至少为-450N / mm2) 即使在凸轮盘安装在管上之后,由接合引起的边界区域中的叠加残余拉伸应力仅部分地补偿了原始的残余压应力,即仍然只有残余的压应力(至少为 - 150 N / mm2)。 可以通过两个阶段实现凸轮盘的感应加热来产生边界区域中足够高的残余压缩应力。 具体地说,首先,凸轮盘装载有中频交变磁场,因此凸轮盘的整个环形体被预热到至少250℃但低于转变温度。 然后,相对于第一级的交变磁场,凸轮盘被加载其强度和/或其频率改变的第二交变磁场,结果仅将边界区域加热到相变温度或更低 它。 在以这种方式加热的凸轮盘的淬火之后,高残余压应力出现足够深度的边界区域。
    • 5. 发明授权
    • Built-up camshaft having induction-hardened cams and method of
inductively hardening the cams
    • 具有感应淬火凸轮的组合凸轮轴和感应硬化凸轮的方法
    • US5737975A
    • 1998-04-14
    • US458648
    • 1995-06-02
    • Gustav HanischChristoph Duell
    • Gustav HanischChristoph Duell
    • F01L1/04B23P11/00C21D1/10C21D9/30F01L1/047F16H53/02
    • B23P11/00C21D1/10C21D9/30F01L1/047F16H53/025B23P2700/02Y02P10/253Y10T74/2101
    • A built-up camshaft has cam discs which are secured to a tube under mechanical prestress, are of annular design, and are inductively hardened all the way around at a boundary layer on their outer periphery before they are secured to the tube. The hardening of the boundary layer is formed such that, due to the hardening, high residual compressive stresses (at least -450 N/mm.sup.2) are produced in an at least approximately 0.5 mm deep boundary zone near the surface such that, even after the cam discs are mounted on the tube, the superimposing residual tensile stresses in the boundary zone, induced by the joining, only partly compensate the original residual compressive stresses, i.e. there are still only residual compressive stresses (at least -150 N/mm.sup.2) in the boundary zone near the surface. Sufficiently high residual compressive stress in the boundary zone are produced by effecting the inductive heating of the cam disc in two stages. First of all, the cam disc is loaded with a medium-frequency alternating magnetic field and thus the entire annular body of the cam disc is preheated to at least 250.degree. C. but below the transformation temperature. The cam disc is then loaded with a second alternating magnetic field changed in its intensity and/or its frequency relative to the alternating magnetic field of the first stage, as a result of which only the boundary zone is heated up to the transformation temperature or below it. After the quenching of the cam disc heated in such a manner, the high residual compressive stresses appear in a boundary zone of sufficient depth.
    • 集成凸轮轴具有凸轮盘,其在机械预应力下固定在管上,呈环形设计,并且在它们被固定到管之前在其外周边缘的边界处感应性地硬化。 形成边界层的硬化使得由于硬化,在表面附近的至少约0.5mm深的边界区域中产生高的残留压应力(至少为-450N / mm2),使得即使在 凸轮盘安装在管上,由接合引起的边界区域中的叠加残余拉伸应力仅部分补偿原始的残余压应力,即仍然只有残余压应力(至少为-150N / mm2) 表面附近的边界区。 通过两个阶段实现凸轮盘的感应加热来产生边界区域中足够高的残余压应力。 首先,凸轮盘装载有中频交变磁场,因此凸轮盘的整个环形体预热到至少250℃但低于转变温度。 然后,相对于第一级的交变磁场,凸轮盘被加载其强度和/或其频率改变的第二交变磁场,结果仅将边界区域加热到相变温度或更低 它。 在以这种方式加热的凸轮盘的淬火之后,高残余压应力出现在足够深度的边界区域中。