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    • 7. 发明申请
    • Machine Structural Steel Material Having Low Heat-Treatment Deformation
    • 机械结构钢材料具有低热处理变形
    • US20150218682A1
    • 2015-08-06
    • US14425420
    • 2013-09-03
    • Sanyo Special Steel Co., Ltd.
    • Takeshi FujimatsuMorihiko Nakasaki
    • C22C38/50C22C38/44C22C38/00C22C38/06C22C38/04C22C38/02C22C38/48C22C38/42
    • C22C38/50C21D9/28C21D9/32C21D2211/008C22C38/001C22C38/002C22C38/02C22C38/04C22C38/06C22C38/42C22C38/44C22C38/48
    • There is provided a steel material with small heat treatment deformation, comprising a machine structural steel used for components for power transmission, such as gears and shafts used in automobiles, industrial machines, and the like. In the steel material, the Ms point of the steel material comprising a machine structural steel, comprising in mass %: C: 0.20 to 0.30%; Si: 0.10 to 1.50%; Mn: 0.10 to 1.20%; P: 0.030% or less; S: 0.030% or less; Cr: 1.30 to 2.50%; Cu: 0.30% or less; Al: 0.008 to 0.300%; O: 0.0030% or less; and N: 0.0020 to 0.0300%; and the balance Fe and unavoidable impurities, is 460° C. or less; a ratio (J9/J1.5) of hardness J9 at a distance of 9 mm from the quenched end of the steel material to hardness J1.5 at a distance of 1.5 mm from the quenched end of the steel material, as measured by Jominy end quenching method, is in a range of from 0.70 to 0.85; and a ratio (J11/J1.5) of hardness J11 at a distance of 11 mm from the quenched end of the steel material to hardness J1.5 is in a range of from 0.67 to 0.78.
    • 提供了一种具有小的热处理变形的钢材,包括用于动力传递部件的机械结构钢,例如用于汽车的齿轮和轴,工业机械等。 在钢材中,包含机械结构钢的钢材的Ms点,质量%:C:0.20〜0.30%; Si:0.10〜1.50% Mn:0.10〜1.20% P:0.030%以下; S:0.030%以下; Cr:1.30〜2.50% Cu:0.30%以下; Al:0.008〜0.300% O:0.0030%以下; N:0.0020〜0.0300% 余量为Fe和不可避免的杂质,为460℃以下; 在与钢材淬火端距离为1.5mm的距离处,从钢材淬火端到硬度J1.5的距离为9mm的硬度J9的比(J9 / J1.5),由Jominy 末端淬火法,在0.70〜0.85的范围内; 与钢材的淬火端相比,硬度J11的比例(J11 / J1.5)为11mm,硬度为J1.5的范围为0.67〜0.78。
    • 9. 发明申请
    • FABRICATION METHOD FOR STEPPED FORGED MATERIAL
    • 步进锻造材料的制造方法
    • US20140041768A1
    • 2014-02-13
    • US14112171
    • 2012-04-24
    • Shinya NagaoEtsuo Fujita
    • Shinya NagaoEtsuo Fujita
    • C21D8/06
    • C21D8/065B21J1/04B21J1/06B21K1/10C21D6/004C21D7/13C21D8/005C21D9/28C21D2211/001
    • Provided is a method for fabricating a stepped forged material that can realize a uniform microscopic structure in both the large diameter flange portion and the small diameter shaft portion. This method for fabricating a stepped forged material comprises the following steps: a step for obtaining a primary forged material in which an austenite stainless steel billet is heated to 1000-1080° C., and, without any further heating, the material is forged by means of reciprocal forging into a round rod having along the entire length thereof a forging ratio of 1.5 or greater; a step for obtaining a secondary forged material, that forms the large diameter flange portion and the small diameter shaft portion, in which without reheating, the small diameter shaft portion is formed by means of reciprocal forging at a temperature where the surface temperature of the primary forged material never falls more than 200° C. lower than the abovementioned material heating temperature and the forging is completed before the surface temperature of the final forged portion falls more than 300° C. lower than the abovementioned heating temperature; and a step for performing a solution heat treatment in which the secondary forged material is heated to 1040-1100° C. for 30 minutes or longer.
    • 提供一种在大直径凸缘部分和小直径轴部分中实现均匀的微观结构的阶梯式锻造材料的制造方法。 用于制造阶梯式锻造材料的方法包括以下步骤:获得将奥氏体不锈钢坯料加热至1000-1080℃的初级锻造材料的步骤,并且在不进一步加热的情况下,通过 在锻造比为1.5以上的往复锻造方法中,锻造成整个长度的圆棒; 形成大直径凸缘部和小直径轴部的第二锻造材料的步骤,其中,在不进行再加热的情况下,通过往复锻造而形成小直径轴部,该温度是在初级 锻造材料从上述材料加热温度下降到200℃以下,在最终锻造部件的表面温度比上述加热温度低300℃以下完成锻造。 以及将二次锻造材料加热至1040〜1100℃的固溶热处理30分钟以上的工序。
    • 10. 发明申请
    • CARBURIZED COMPONENT AND MANUFACTURING METHOD
    • 加固组件和制造方法
    • US20120085465A1
    • 2012-04-12
    • US13304733
    • 2011-11-28
    • Yutaka NeishiTakanari HamadaHidekazu SuenoYuji KobayashiHideaki Sugiura
    • Yutaka NeishiTakanari HamadaHidekazu SuenoYuji KobayashiHideaki Sugiura
    • C23C8/22C22C38/32C22C38/22C22C38/44C22C38/20C22C38/02
    • C23C8/20C21D1/06C21D7/06C21D9/28C21D9/32C21D9/40C23C8/44C23C8/64
    • A carburized component with improved fatigue strength has a base steel containing, by mass %, C: 0.15-0.25%, Si: 0.03-0.50%, Mn: more than 0.60% and not more than 1.5%, P≦0.015%, S: 0.006-0.030%, Cr: 0.05-2.0%, Al≦0.10%, N≦0.03%, and O≦0.0020%, and optionally at least one element selected from Mo, Cu, Ni, B, Ti, Nb and V, the balance being Fe and impurities. A surface hardened layer portion satisfies: (a) average carbon concentration in the region from the outermost surface to a point of 0.2 mm depth of 0.35-0.60 mass %, (b) surface roughness Rz≦15 μm, and (c) σr(0)≦-800 MPa, σr(100)≦-800 MPa, and residual stress intensity index Ir≦80000, wherein Ir is calculated by [Ir=∫|σr(y)|dy], where y μm is the depth from the outermost surface and σr(y) is the residual stress for the points from the outermost surface to a depth of 100 μm with the range of y from 0 to 100 (μm).
    • 具有改善的疲劳强度的渗碳部件具有以质量%计含有C:0.15-0.25%,Si:0.03-0.50%,Mn:大于0.60%且不大于1.5%的基础钢,P< L; 0.015%,S :0.006-0.030%,Cr:0.05-2.0%,Al< N1; 0.10%,N< NlE; 0.03%,O< E; 0.0020%,以及任选的至少一种选自Mo,Cu,Ni,B,Ti,Nb和V ,余量为Fe和杂质。 表面硬化层部分满足:(a)从最外表面到0.2mm深度的区域的平均碳浓度为0.35-0.60质量%,(b)表面粗糙度Rz< ll;15μm,(c)&sgr; r(0)≦̸ -800MPa,&sgr; r(100)≦̸ -800MPa,残余应力强度指数Ir≦̸ 80000,其中Ir由[Ir =∫|&sgr; r(y)| dy] ,其中yμm是从最外表面的深度,并且r(y)是从最外表面到100μm深度的点的残余应力,y的范围为0至100(μm)。