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    • 6. 发明授权
    • Method of improving weld quality
    • 提高焊缝质量的方法
    • US07154064B2
    • 2006-12-26
    • US10730731
    • 2003-12-08
    • Pei-Chung WangHai-Lung TsaiRoland J. Menassa
    • Pei-Chung WangHai-Lung TsaiRoland J. Menassa
    • B23K26/00
    • B23K26/244B23K26/32B23K2103/10
    • A method of improving weld quality between aluminum members by slowing the rate of solidification of a molten weld trough into solidified material. Upper and lower aluminum members are positioned together in contact between facing surfaces thereof to expose a first outer surface of the upper aluminum member to laser irradiation. A welding laser beam is moved in a path over the first outer surface, wherein the welding laser beam has an energy and width to progressively melt a trough of molten metal to a depth through the upper aluminum member and into the lower aluminum member. The molten metal in the trough has a void filled with gas, and the molten metal re-solidifies into re-solidified metal after the passage of the welding laser beam. An area in and around the trough is heated to slow the rate of solidification of the molten metal into the re-solidified metal, thereby preventing entrainment of the gas within the re-solidified metal.
    • 通过将熔融焊槽的凝固速度减慢到固化材料来提高铝构件之间的焊接质量的方法。 上下铝构件一起定位在其相对表面之间的接触处,以将上铝构件的第一外表面暴露于激光照射。 焊接激光束在第一外表面上的路径中移动,其中焊接激光束具有使熔融金属槽逐渐熔化到通过上铝构件的深度并进入下铝构件的能量和宽度。 槽中的熔融金属具有填充有气体的空隙,熔融金属在焊接激光束通过之后再固化成再固化的金属。 加热槽内和周围的区域以减缓熔融金属凝固成再固化金属的速度,从而防止气体在再固化的金属内夹带。
    • 7. 发明申请
    • Method of improving weld quality
    • 提高焊缝质量的方法
    • US20050121426A1
    • 2005-06-09
    • US10730731
    • 2003-12-08
    • Pei-Chung WangHai-Lung TsaiRoland Menassa
    • Pei-Chung WangHai-Lung TsaiRoland Menassa
    • B23K26/24B23K26/32
    • B23K26/244B23K26/32B23K2103/10
    • A method of improving weld quality between aluminum members by slowing the rate of solidification of a molten weld trough into solidified material. Upper and lower aluminum members are positioned together in contact between facing surfaces thereof to expose a first outer surface of the upper aluminum member to laser irradiation. A welding laser beam is moved in a path over the first outer surface, wherein the welding laser beam has an energy and width to progressively melt a trough of molten metal to a depth through the upper aluminum member and into the lower aluminum member. The molten metal in the trough has a void filled with gas, and the molten metal re-solidifies into re-solidified metal after the passage of the welding laser beam. An area in and around the trough is heated to slow the rate of solidification of the molten metal into the re-solidified metal, thereby preventing entrainment of the gas within the re-solidified metal.
    • 通过将熔融焊槽的凝固速度减慢到固化材料来提高铝构件之间的焊接质量的方法。 上下铝构件一起定位在其相对表面之间的接触处,以将上铝构件的第一外表面暴露于激光照射。 焊接激光束在第一外表面上的路径中移动,其中焊接激光束具有使熔融金属槽逐渐熔化到通过上铝构件的深度并进入下铝构件的能量和宽度。 槽中的熔融金属具有填充有气体的空隙,熔融金属在焊接激光束通过之后再固化成再固化的金属。 加热槽内和周围的区域以减缓熔融金属凝固成再固化金属的速度,从而防止气体在再固化的金属内夹带。
    • 9. 发明申请
    • Metal transfer in arc welding
    • 电弧焊接金属转移
    • US20050211747A1
    • 2005-09-29
    • US10806675
    • 2004-03-23
    • Pei-Chung WangHai-Lung Tsai
    • Pei-Chung WangHai-Lung Tsai
    • B23K1/00B23K9/09
    • B23K9/092
    • A double pulse welding current method is disclosed for the generation and transfer of droplets of welding metal from an electrode wire to a workpiece in an arc welding process. A suitable background direct current level is specified to deliver a desired number of droplets to the weld site. During each cycle of droplet formation and transfer, a first increased current pulse is applied to the electrode and arc to generate a droplet on the tip of and electrode and then a second further increased current pulse is applied to timely separate the droplet from the electrode for transport in the arc to the workpiece. This double-pulse current application reliably produces one droplet per cycle of pulses to deliver a specified number of droplets to the weld site for improved weld quality and reduced spatter or waste of weld metal.
    • 公开了一种双脉冲焊接电流方法,用于在电弧焊接过程中从电极线产生和转移焊接金属液滴到工件。 指定适当的背景直流电平以将期望数量的液滴输送到焊接部位。 在液滴形成和转移的每个循环期间,将第一增加的电流脉冲施加到电极并且电弧以在电极的尖端上产生液滴,然后施加第二进一步增加的电流脉冲以及时将液滴与电极分离 在电弧中输送到工件。 这种双脉冲电流应用在每个脉冲周期可靠地产生一个液滴,以将特定数量的液滴输送到焊接部位,以改善焊接质量并减少焊接金属的飞溅或浪费。
    • 10. 发明授权
    • Method and apparatus for improved cooling of resistance welding cap
    • 用于改善电阻焊接盖的冷却的方法和装置
    • US07265313B2
    • 2007-09-04
    • US11242736
    • 2005-10-04
    • Robin StevensonPei-Chung WangMichael J. KaragoulisHai-Lung Tsai
    • Robin StevensonPei-Chung WangMichael J. KaragoulisHai-Lung Tsai
    • B23K11/30
    • B23K11/3054
    • According to the invention a hollow cylindrical shank of electrically conducting metal is connected to a resistance welder. A coolant supply tube passes through the shank and has an interior coolant supply passage. The coolant supply tube has an outer diameter less than the inner diameter of the hollow cylindrical shank. A weld cap seats on the shank and has a cap tip and a cap skirt that depends from the cap tip and is attached to the shank. An underside of the cap tip faces the shank and the supply tube. A coolant receiving bore formed into the underside of the weld cap extends into the cap tip to receive the coolant supply tube part way into the bore. The bore formed into the underside of the cap tip defines a bore sidewall that provides added area of heat transfer contact between the coolant and the cap tip.
    • 根据本发明,导电金属的中空圆柱形杆连接到电阻焊机。 冷却剂供应管通过柄并且具有内部冷却剂供应通道。 冷却剂供给管的外径小于中空圆柱形柄的内径。 焊帽位于柄上,并且具有帽盖和帽裙部,其从帽尖取向并且附接到柄部。 帽尖的下侧面向柄和供应管。 形成在焊接盖的下侧的冷却剂接收孔延伸到盖顶部中,以将冷却剂供给管部分地接纳到孔中。 形成在盖顶部的下侧的孔限定了孔侧壁,其在冷却剂和盖末端之间提供增加的传热接触面积。