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    • 3. 发明授权
    • Phase distortion compensated time base for a welder control
    • 焊机控制的相位失真补偿时基
    • US5869800A
    • 1999-02-09
    • US866829
    • 1997-05-30
    • Paul R. BudaJonathan H. Bailey
    • Paul R. BudaJonathan H. Bailey
    • B23K11/25B23K11/24
    • B23K11/252
    • A phase controlled weld controller system provides a stable timebase phase reference which has improved transient response in the presence of spurious noise generated by other external equipment coupled to the same voltage source. The system estimates a phase error between an internal phase reference generator and the voltage source. The system also estimates the phase distortion generated by the weld control when operating with an inductive impedance load when significant line impedance is present. The weld controller provides compensation for the phase distortion in the timebase phase reference using the estimated line impedance to realize a phase reference which more accurately tracks the voltage source.
    • 相位控制焊接控制器系统提供稳定的时基相位参考,其在存在由耦合到相同电压源的其它外部设备产生的杂散噪声的情况下具有改善的瞬态响应。 该系统估计内部相位参考发生器和电压源之间的相位误差。 当存在显着的线路阻抗时,该系统还估计当用感应阻抗负载工作时由焊接控制产生的相位失真。 焊接控制器使用估计的线路阻抗为时基相位基准中的相位失真提供补偿,以实现更准确地跟踪电压源的相位基准。
    • 4. 发明授权
    • Resistance weld control with line impedance compensation
    • 电阻焊接控制与线路阻抗补偿
    • US6013892A
    • 2000-01-11
    • US13721
    • 1998-01-27
    • Paul R. BudaJonathan H. Bailey
    • Paul R. BudaJonathan H. Bailey
    • B23K11/24B23K11/25
    • B23K11/252
    • A phase controlled weld controller system uses an internal model of weld line and load impedance and of open circuit weld input voltage to develop a nominal firing angle sequence to maintain a desired weld current sequence. The weld controller computes a nominal firing angle sequence based on estimated models of line impedance, open circuit line voltage, and an estimated relation between the load current and conduction angle and the mathematical relation between firing angle, conduction angle and load circuit power that will achieve a desired weld sequence if the models are accurate. The weld controller subsequently uses measured values received in real time while the weld sequence is being executed to modify the nominal firing angle to better achieve the desired objective. This approach allows the weld controller to quickly achieve the desired weld sequence with the actual load, while permitting low feedback gains, resulting in a system that is quick and accurate in response without being overly sensitive.
    • 相控焊接控制器系统使用焊接线的内部模型和负载阻抗以及开路焊接输入电压来开发标称触发角度序列,以保持所需的焊接电流序列。 焊接控制器基于线路阻抗,开路线路电压的估计模型以及负载电流和导通角之间的估计关系以及触发角,导通角和负载电路功率之间的数学关系来计算标称触发角度序列 所需的焊接顺序,如果模型是准确的。 焊接控制器随后在执行焊接顺序时实时接收到测量值,以修改标称触发角度,以更好地实现所需目标。 该方法允许焊接控制器以实际负载快速实现所需的焊接顺序,同时允许低反馈增益,从而使得系统响应快而准确,而不会过度敏感。
    • 5. 发明授权
    • Process monitor for a weld controller
    • 焊接控制器的过程监控
    • US6087613A
    • 2000-07-11
    • US27586
    • 1998-02-23
    • Paul R. BudaJonathan H. BaileyLarry A. DewRobert M. Slazinski
    • Paul R. BudaJonathan H. BaileyLarry A. DewRobert M. Slazinski
    • B23K11/24B23K11/25G05B13/04
    • B23K11/257
    • A weld controller maintains an internal dynamic model of load impedance, which tracks normal impedance variations that occur as the weld tooling degrades. The weld controller contains a weld process monitor function that tests an estimated load impedance of a weld schedule presently under execution against an internal dynamic model and generates events when characteristics of the estimated load impedance of the present weld falls outside an operator definable band, indicating a problem with the workpiece presently being welded. The weld controller further includes the capability to accept a static model of the load impedance that is used as the reference impedance for the weld control and tooling. The weld controller also includes means to declare an event when characteristics of the dynamic model differ from the static model by an operator-defined amount. The weld controller allows a distinction to be made between a short-term difference in load impedance, generally indicative of a weld process variation and the long-term difference in load impedance, generally indicative of tooling degradation. This provides for tighter controls of weld process variations than could previously be achieved, coupled with an indication of incipient tooling faults.
    • 焊接控制器保持负载阻抗的内部动态模型,其跟踪焊接工具降级时发生的正常阻抗变化。 焊接控制器包括焊接过程监控功能,其针对内部动态模型测试目前正在执行的焊接调度的估计负载阻抗,并且当本焊接的估计负载阻抗的特性落在操作者可定义的频带之外时产生事件,表示 目前正在焊接的工件的问题。 焊接控制器还包括接受用作焊接控制和加工的参考阻抗的负载阻抗的静态模型的能力。 焊接控制器还包括在动态模型的特性与静态模型不同的情况下声明事件的手段,操作员定义的量。 焊接控制器允许区分负载阻抗的短期差异,通常表示焊接过程变化和负载阻抗的长期差异,这通常表示工具退化。 这提供了焊接过程变化的更严格的控制,而不是先前可以实现的,同时也是初始加工缺陷的指示。
    • 7. 发明授权
    • Apparatus and method for arc detection
    • 电弧检测装置及方法
    • US06736944B2
    • 2004-05-18
    • US10121445
    • 2002-04-12
    • Paul R. Buda
    • Paul R. Buda
    • C23C1434
    • H01J37/32935H01J2237/0206
    • An apparatus and technique are provided for generating a plasma using a power supply circuit and arc detection arrangement. The power supply circuit has a cathode enclosed in a chamber, and is adapted to generate a power-related parameter. The arc detection arrangement is communicatively coupled to the power supply circuit and adapted to assess the severity of arcing in the chamber by comparing the power-related parameter to at least one threshold. According to various implementations, arc occurrences, arcing duration, intensity and/or energy are measured responsive to comparing the power-related parameter to the at least one threshold. According to further implementations, the above-mentioned measured quantities are accumulated and/or further processed.
    • 提供了一种使用电源电路和电弧检测装置来产生等离子体的装置和技术。 电源电路具有封闭在室中的阴极,并且适于产生功率相关参数。 电弧检测装置通信地耦合到电源电路,并且适于通过将功率相关参数与至少一个阈值进行比较来评估室内电弧的严重性。 根据各种实现方式,响应于将功率相关参数与至少一个阈值进行比较来测量电弧发生,电弧持续时间,强度和/或能量。 根据进一步的实施方式,上述测量量被累积和/或进一步处理。
    • 8. 发明授权
    • Current-based method and apparatus for detecting and classifying arcs
    • 用于检测和分类电弧的基于电流的方法和装置
    • US07981257B2
    • 2011-07-19
    • US11687615
    • 2007-03-16
    • Alan F. KraussRaymond W. HarrisPaul R. Buda
    • Alan F. KraussRaymond W. HarrisPaul R. Buda
    • C23C14/34
    • G01R19/0061H01J37/32935H01J2237/0206
    • An apparatus and technique are provided for generating a plasma using a power supply circuit and arc detection arrangement. The power supply circuit has a cathode enclosed in a chamber, and is adapted to generate a power-related parameter. The arc detection arrangement is communicatively coupled to the power supply circuit and adapted to assess the severity of arcing in the chamber by comparing the power-related parameter to at least one threshold. According to various implementations, arc occurrences, arcing duration, intensity and/or energy are measured responsive to comparing the power-related parameter to the at least one threshold. According to further implementations, the above-mentioned measured quantities are accumulated and/or further processed. An apparatus and method are also provided for detecting arc events when the current spikes above a threshold level. The method and apparatus is also for classifying the arc events based on the voltage and current signals and the duration each is beyond a threshold value.
    • 提供了一种使用电源电路和电弧检测装置来产生等离子体的装置和技术。 电源电路具有封闭在室中的阴极,并且适于产生功率相关参数。 电弧检测装置通信地耦合到电源电路,并且适于通过将功率相关参数与至少一个阈值进行比较来评估室内电弧的严重性。 根据各种实现方式,响应于将功率相关参数与至少一个阈值进行比较来测量电弧发生,电弧持续时间,强度和/或能量。 根据进一步的实施方式,上述测量量被累积和/或进一步处理。 还提供了一种装置和方法,用于当电流尖峰高于阈值电平时检测电弧事件。 该方法和装置还用于基于电压和电流信号对电弧事件进行分类,并且每个超过阈值的持续时间。
    • 10. 发明授权
    • Apparatus for receiving and modifying a serial data packet from a
communications network to indicate its status
    • 用于从通信网络接收和修改串行数据分组以指示其状态的装置
    • US5283781A
    • 1994-02-01
    • US811727
    • 1991-12-23
    • Paul R. BudaGary L. DowdyKelvin Peele
    • Paul R. BudaGary L. DowdyKelvin Peele
    • H04L12/423H04J3/14H04L12/42
    • H04L12/423
    • A series of remote input/output repeater modules connected on a synchronous serial communication network supervised by a programmable logic controller uses a synchronous serial communications protocol. The programmable logic controller contains a transmitter module for generating a data packet containing the state of output devices connected to the remote input/output repeater modules. A receiver module receives and decodes a returned modified data packet that indicates the state of input devices connected to the same or other remote input/output repeater modules. The remote input/output repeater modules receive and decode the data packet to determine the state of the output devices that may be connected to it and modifies the data packet to indicate the state of its input device if there is one present. The modified data packet is sent to the next in-line remote input/output repeater module coupled to the network.
    • 连接在由可编程逻辑控制器监控的同步串行通信网络上的一系列远程输入/输出中继器模块使用同步串行通信协议。 可编程逻辑控制器包括用于生成包含连接到远程输入/输出中继器模块的输出设备的状态的数据分组的发射机模块。 接收机模块接收并解码返回的修改的数据分组,其指示连接到相同或其它远程输入/输出中继器模块的输入设备的状态。 远程输入/输出中继器模块接收和解码数据包,以确定可能连接到其的输出设备的状态,并修改数据包以指示其输入设备的状态(如果存在一个)。 修改的数据分组被发送到耦合到网络的下一个在线远程输入/输出中继器模块。