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    • 4. 发明授权
    • Welding material for low chromium (Cr) ferritic steel having high
toughness
    • 具有高韧性的低铬(Cr)铁素体钢的焊接材料
    • US5945064A
    • 1999-08-31
    • US57813
    • 1998-04-09
    • Nobuyoshi KomaiTakayuki KawanoFujimitsu MasuyamaIwami IshiharaTomomitsu Yokoyama
    • Nobuyoshi KomaiTakayuki KawanoFujimitsu MasuyamaIwami IshiharaTomomitsu Yokoyama
    • C22C38/00B23K35/30C22C38/22C22C38/32C22C38/54F28F21/08C22C38/44C22C38/48
    • F28F21/082B23K35/308C22C38/22C22C38/32
    • This invention provides a welding material for low chromium (Cr) ferritic heat-resisting steel having high toughness, wherein the chemical composition of welding metal comprises, in weight %, carbon (c) 0.04-0.1%, silicon (Si) 0.1-0.6%, manganese (Mn) 0.1-0.6%, phosphorus (P) 0.0005-0.03%, sulfur (S) 0.0005-0.015%, chromium (Cr) 1.75-2.5%, nickel (Ni) 0.01-0.8%, molybdenum (Mo) 0.05-1.5%, vanadium (V)0.01-0.5%, tungsten (W) 0.05-2%, niobium (Nb) 0.01-0.2%, tantalum (Ta) 0.01-0.5%, aluminum (Al) 0.003-0.05%, boron (B) 0.0001-0.01%, nitrogen (N) 0.003-0.03%, and the remainder comprises iron and inevitable impurities. The welding material satisfies the following formula: C+Cr/20+Mo/15+V/10+W/7+5B.ltoreq.0.8%. According to this invention, the welding material is suitable for welding low Cr ferritic heat-resisting steels having high strength such as those used in steam generators and heat exchangers of boilers, etc. which are exposed to high temperatures and high pressures, more particularly, at a high temperature of 500.degree. C. or more.
    • 本发明提供一种具有高韧性的低铬(Cr)铁素体耐热钢的焊接材料,其中焊接金属的化学组成按重量%计含有碳(c)0.04-0.1%,硅(Si)0.1-0.6 %,锰(Mn)0.1-0.6%,磷(P)0.0005-0.03%,硫(S)0.0005-0.015%,铬(Cr)1.75-2.5%,镍(Ni)0.01-0.8% )0.05-1.5%,钒(V)0.01-0.5%,钨(W)0.05-2%,铌(Nb)0.01-0.2%,钽(Ta)0.01-0.5%,铝(Al)0.003-0.05% ,硼(B)0.0001-0.01%,氮(N)0.003-0.03%,其余为铁和不可避免的杂质。 焊接材料满足下列公式:C + Cr / 20 + Mo / 15 + V / 10 + W / 7 + 5B≤0.8%。 根据本发明,焊接材料适用于焊接高温度的低Cr铁素体耐热钢,例如在高温高压的蒸汽发生器和锅炉等的热交换器中使用的低铁素体耐热钢,更具体地说, 在500℃以上的高温下。
    • 5. 发明授权
    • High-precision method and apparatus for evaluating creep damage
    • 用于评估蠕变损伤的高精度方法和装置
    • US06935552B2
    • 2005-08-30
    • US10256137
    • 2002-09-27
    • Nobuyoshi KomaiFujimitsu MasuyamaMasahiro Kobayashi
    • Nobuyoshi KomaiFujimitsu MasuyamaMasahiro Kobayashi
    • G01N23/203G01M99/00G01N15/10G01N17/00G01N23/225G01N33/20B23K31/12
    • G01N23/2251G01N17/006
    • A high-precision method for evaluating creep damage of high tension heat resistant steel used in high temperature exposed apparatuses involves comparing particle size behavior varying with creep damage progress of crystal grains having a crystal orientation difference of about 2 degrees or more, preferably 3 degrees or more at an evaluated part on the basis of a working curve or a working map prepared in advance by looking for the relation of grain sizes to creep damage extent. A high-precision apparatus evaluates the creep damage of high tension heat resistant steel used in high temperature exposed apparatuses. A measuring device measures particle size variation behavior of crystal grains or sub grains having a crystal orientation difference of about 2 degrees or more with regard to a specimen at the evaluated part of high tension heat resistant steel and a working curve or a working map prepared in advance by looking for the relation of the grain sizes with respect to the creep damage extent (including creep damage rates) at every level of loaded stress. The creep damage extent is evaluated by comparing the grain size variation behavior measured by the measuring device with a working curve or a working map selected on the basis of loaded stress.
    • 用于评估在高温暴露设备中使用的高张力耐热钢的蠕变损伤的高精度方法包括比较晶体取向差为约2度以上,优选为3度的晶粒的蠕变损伤进展变化的粒径行为,或 基于工作曲线或预先准备的工作图,通过查找颗粒尺寸与蠕变损伤程度的关系,更多地在评估部分。 高精度设备评估高温暴露设备中使用的高张力耐热钢的蠕变损伤。 测量装置测量在高耐力钢的评估部分的试样和具有约2度或更高的晶体取向差的晶粒或亚晶粒的粒度变化行为,以及制备的工作曲线或工作图 通过寻找在每个负载应力水平下的颗粒尺寸与蠕变损伤程度(包括蠕变损伤率)的关系。 通过将测量装置测量的粒度变化行为与基于加载应力选择的工作曲线或工作图进行比较来评估蠕变损伤程度。
    • 9. 发明申请
    • TUBE ARRANGEMENT FITTING FOR HEAT TRANSFER TUBES
    • 用于传热管的管道安装配件
    • US20110239960A1
    • 2011-10-06
    • US13139630
    • 2009-12-24
    • Nobuyoshi KomaiTakeshi MiyazawaKiyotaka AokiSachio IwamotoMasahiro Kobayashi
    • Nobuyoshi KomaiTakeshi MiyazawaKiyotaka AokiSachio IwamotoMasahiro Kobayashi
    • F22B37/24F16L3/22
    • F22B37/205
    • Deflection (bend) in the length direction due to a difference in the heat expansion between two plate-like members, between which rows of heat transfer tubes are sandwiched, is reduced, and deflection (bend) of rows of heat transfer tubes is prevented. Two long plate-like members, in which a plurality of cutouts along the longitudinal direction are provided in one side the widthwise direction, are provided, and each of the cutouts includes two rectilinear sections that extend in a direction perpendicular to the longitudinal direction axis of the plate-like members, and a semicircular section that links one end of the rectilinear sections together. The distance between the two rectilinear sections along the lengthwise direction axis of the plate-like members and the diameter of the semicircular section is set so as to be greater than the diameter of the heat transfer tubes that are contained within the cutouts. Tongue sections are provided both between adjacent cutouts and between the cutouts positioned at both end portions of the plate-like members in the length direction and both side surfaces of the plate-like members in the lengthwise direction.
    • 由于夹在传送管排之间的两个板状构件之间的热膨胀差异,在长度方向上的偏转(弯曲)减小,并且防止了传送管排的偏转(弯曲)。 设置有沿长度方向的一侧设置有沿着长度方向的多个切口的两个长的板状构件,并且每个切口包括两个直线部分,该直线部分沿垂直于纵向方向轴线的方向延伸 板状构件和将直线段的一端连接在一起的半圆形部分。 沿着板状构件的长度方向轴线的两个直线部分之间的距离和半圆形部分的直径被设定为大于包含在切口内的传热管的直径。 在相邻的切口之间以及位于板状构件的长度方向的两个端部的切口和板状构件的长度方向的两个侧面之间设置舌部。
    • 10. 发明申请
    • WELDING STRUCTURE OF TUBE STUBS AND TUBE HEADER
    • 管和管头的焊接结构
    • US20100307429A1
    • 2010-12-09
    • US12811450
    • 2009-09-30
    • Nobuyoshi KomaiTakeshi MiyazawaFumio NishiTakumi TokiyoshiNobuhiko SaitoToshiyuki ImazatoMasahiko Hokano
    • Nobuyoshi KomaiTakeshi MiyazawaFumio NishiTakumi TokiyoshiNobuhiko SaitoToshiyuki ImazatoMasahiko Hokano
    • F22B37/10
    • F28F9/182B23K2101/14F22B37/104F22B37/22F28F9/18F28F21/082F28F2265/26
    • In order to provide a welding structure of a tube header and tube stubs which successfully improves the durability thereof against creep and fatigue damage of the tube stubs without interposing a component of a different material between the tube header and the tube stubs, i.e. requiring additional components, a welding structure of the present invention comprises: a tube header (2) being made of ferritic heat resisting steel; a plurality of tube stubs (4) which are welded onto an outer surface of the tube header, each of the tube stubs having a bended section, in which the plurality of tube stubs (4) are made of austenite stainless steel, and welded to the tube header (2) by using nickel base alloy as a welding material. Moreover annular chases (10) are respectively formed on the outer surface of the tube header (2) to surround welding portions of the tube header (2); joining portions (14) are formed on an inner side of the annular chases (10); butt grooves are formed by joining surfaces of the tube stubs (4) and the joining portions (14) in a continuous manner and welded by using the nickel base alloy as a welding material, the tube stubs having a diameter substantially same as those of the joining portions.
    • 为了提供管集管和管桩的焊接结构,其成功地提高了其对管桩的蠕变和疲劳损伤的耐久性,而不在管集管和管桩之间插入不同材料的部件,即需要附加部件 本发明的焊接结构包括:由铁素体耐热钢制成的集管(2); 多个管柱(4)焊接在管集管的外表面上,每个管桩具有弯曲部分,多个管柱(4)由奥氏体不锈钢制成,并焊接到 通过使用镍基合金作为焊接材料的管头(2)。 此外,环管(10)分别形成在管集管(2)的外表面上,以围绕管集管(2)的焊接部分; 连接部分(14)形成在所述环形行程(10)的内侧; 通过以连续的方式连接管短管(4)和接合部(14)的表面并通过使用镍基合金作为焊接材料进行焊接来形成对接槽,该管短管的直径基本上与 接合部分。