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    • 2. 发明授权
    • Method and system for welding steel rails
    • 钢轨焊接方法及系统
    • US6166347A
    • 2000-12-26
    • US354423
    • 1999-07-16
    • Michael J. Morlock
    • Michael J. Morlock
    • E01B11/50B23K9/02B23K9/035B23K9/038B23K9/095B23K9/12B23K9/173B23K101/26B23K9/09
    • B23K9/035B23K9/0213B23K9/0216B23K2101/26E01B29/42
    • A method for gas shielded arc welding steel rails spaced from each other to define a transverse gap comprising the steps of positioning an elongated steel barrier plate in the gap at the bottom of the spaced rails and filling the gap above the barrier plate with a molten steel from an advancing filler metal electrode by a gas shielded electric arc welding process initiated by an arc between the electrode and the barrier plate. A root pass is laid using the spray arc welding process, a second layer is laid using the pulsed arc welding process in part and the spray welding process in part, and the remainder of the base gap and the gaps between the webs and heads are filled by the continuous sequential laying of weld beads in the gaps using the pulsed arc process. In filling the head gap, the electrode is first moved along rectangular paths to fill the transition portion of the gap and then along paths having laterally extending sides and catercorner path portions therebetween to fill the full width upper end of the head gap. Movement of the electrode is controlled to provide adjacent, overlapping beads which have first ends extending outwardly of an edge of the head in cantilever relationship thereto and which first ends are vertically thicker than second ends of the beads which are spaced from the first ends in the direction toward the opposite edge of the head.
    • 一种用于气体保护电弧焊接钢轨的方法,其彼此间隔开以限定横向间隙,包括以下步骤:将细长钢阻挡板定位在间隔开的轨道的底部的间隙中,并用钢水填充阻挡板上方的间隙 通过由电极和阻挡板之间的电弧引发的气体保护电弧焊接工艺从前进的填充金属电极。 使用喷弧焊接工艺铺设根管,部分地使用脉冲电弧焊工艺部分铺设第二层,部分喷涂焊接工艺,剩余的基部间隙和网和头之间的间隙被填充 通过使用脉冲电弧工艺在间隙中连续顺序铺设焊缝。 在填充磁头间隙时,电极首先沿着矩形路径移动以填充间隙的过渡部分,然后沿着具有横向延伸的侧面和它们之间的迎角路径部分的路径填充磁头间隙的全宽度上端。 控制电极的移动以提供相邻的重叠的珠,其具有以与悬臂相关的头部的边缘向外延伸的第一端,并且该第一端比珠的第一端垂直地厚于与第一端分开的第一端 方向朝向头部的相对边缘。
    • 4. 发明授权
    • Method and system for welding railroad rails
    • 铁路轨道焊接方法及系统
    • US06278074B1
    • 2001-08-21
    • US09514897
    • 2000-02-28
    • Michael J. MorlockJames W. Mumaw
    • Michael J. MorlockJames W. Mumaw
    • B23K912
    • B23K9/0213B23K2101/26E01B11/50E01B29/42
    • A method and system for automatically filing the narrow gap between facing end walls of adjacent first and second railway rails by depositing vertically spaced layers of molten metal in the gap with an electric arc welding torch using a robotic mechanism that moves the torch in a pattern controlled by a low level robotic execute program from a spatial position to a next spatial position, said method and system comprising: constructing a data array for a specific gap, said array constituting a series of positions making up an idealized progression of said torch to fill said gaps in vertically spaced layers made up of multiple positions, each of said fixed positions identified by at least four coordinates, including (1) at least x, y and z, (2) the layer in which said position is a part and (3) the welding parameters to be executed while said torch moves toward the next position; outputting data relating to a specific position from said data array; processing said welding parameters associated with said outputted data using said robotic execute program; then, outputting the new fixed data relating to the next position in said series of points; processing said welding parameters associated with said new data using said robotic execute program; and, repeating said outputting and processing acts until said positions in said data array relating to a specific layer have been processed. Thereafter the method or system repeats the layer or processes the next layer comprising multiple stored positions.
    • 一种用于通过使用机器人机构在电弧焊炬中沉积垂直间隔开的熔融金属层而在相邻的第一和第二铁路轨道的相对端壁之间自动填充窄间隙的方法和系统, 通过从空间位置到下一个空间位置的低级机器人执行程序,所述方法和系统包括:构建用于特定间隙的数据阵列,所述阵列构成构成所述手电筒的理想化进程的一系列位置以填充所述 由多个位置构成的垂直间隔层的间隙,每个所述固定位置由至少四个坐标识别,包括(1)至少x,y和z,(2)所述位置为其一部分的层,(3) )所述焊炬朝向下一位置移动时要执行的焊接参数; 从所述数据阵列输出与特定位置有关的数据; 使用所述机器人执行程序处理与所述输出数据相关联的所述焊接参数; 然后输出与所述一系列点中的下一个位置有关的新的固定数据; 使用所述机器人执行程序处理与所述新数据相关联的所述焊接参数; 并且重复所述输出和处理动作直到已经处理了与特定层相关的所述数据阵列中的所述位置。 此后,该方法或系统重复该层或处理包括多个存储位置的下一层。
    • 8. 发明授权
    • Method and system for welding railroad rails
    • 铁路轨道焊接方法及系统
    • US5773779A
    • 1998-06-30
    • US950408
    • 1997-10-15
    • Michael J. Morlock
    • Michael J. Morlock
    • E01B11/50B23K9/00B23K9/02B23K9/038B23K9/04B23K9/067B23K9/16B23K9/173B23K37/06B23K101/26B23K9/09
    • E01B11/50B23K9/0026B23K9/0213B23K9/0216B23K9/038B23K9/067B23K9/162B23K2201/26
    • Methods are disclosed for gas shielded arc welding steel railroad rails spaced from each other to define a transverse gap, one of which methods comprises the steps of providing an elongated steel barrier plate wedged into the gap at the bottom of the spaced rails and filling gap above said steel barrier plate with a molten steel from an advancing filler metal electrode by a gas shielded electric arc welding process initiated by an arc between the electrode and the barrier plate. A second method comprises the continuous sequential laying of weld beads in the gap between rail heads along paths extending in laterally opposite directions for the beads to have first ends extending outwardly of an edge of the head in cantilever relationship thereto and which first ends are vertically thicker than second ends of the beads which are spaced from the first ends in the direction toward the opposite edge of the head.
    • 公开了用于彼此间隔开的气体保护电弧焊钢轨道的方法以限定横向间隙,其中一种方法包括以下步骤:提供楔形在间隔开的轨道的底部处的间隙中的细长钢阻挡板,并在上方填充间隙 所述钢屏障板通过由电极和阻挡板之间的电弧引发的气体保护电弧焊接工艺从具有前进的填充金属电极的钢水中提供。 第二种方法包括沿着横向相反方向延伸的沿着沿着相对方向延伸的轨道头之间的间隙中的连续顺序铺设焊缝,以使第一端以悬臂关系从头部的边缘向外延伸,并且第一端垂直变厚 比沿着朝向头部的相对边缘的方向与第一端部间隔开的小珠的第二端部。