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    • 2. 发明授权
    • Solidification of an article extension from a melt using an integral
mandrel and ceramic mold
    • 使用一体式心轴和陶瓷模具从熔体固化制品延伸
    • US5676191A
    • 1997-10-14
    • US669793
    • 1996-06-27
    • Bernard Patrick BewlayMelvin Robert JacksonAnn Melinda RitterWayne Alan DemoStephen Joseph Ferrigno
    • Bernard Patrick BewlayMelvin Robert JacksonAnn Melinda RitterWayne Alan DemoStephen Joseph Ferrigno
    • F01D5/18B22D19/00B22D19/10B22D27/04F01D5/28B22D23/06
    • B22D19/10C30B11/00C30B29/52Y10T29/49318
    • An extension is formed directly on an article by dipping a portion or end of the article having an attached integral mandrel into a molten bath of a compatible alloy, followed by withdrawal of the end under controlled conditions sufficient to cause an integral extension to solidify on the article. A ceramic mold is utilized over the dipped end of the article and the integral mandrel with a mold cavity that generally defines the shape of the extension to be formed. The mold may be formed in situ on the mandrel, or preformed and attached to the subject article over the mandrel. The integral mandrel is melted within the mold by dipping the mandrel into the molten alloy. The mandrel acts as a buffer between the molten material and the article while permitting melting of the article end and solidification of the integral extension. Extensions formed by the method of this invention have a microstructure that is continuous and compatible with that of the article. Such microstructures may include epitaxial growth of the extension from the microstructure of the article. The method establishes a temperature gradient within the article during solidification that may be further controlled by auxiliary heating and/or cooling of the article and/or extension during the practice of the method.
    • 通过将具有附接的整体心轴的制品的一部分或端部浸入相容合金的熔池中,直接在制品上形成延伸部,然后在足以引起整体延伸固化的受控条件下将端部取出 文章。 陶瓷模具被利用在制品的浸入端上,并且整体心轴具有通常限定待形成的延伸部的形状的模腔。 模具可以在心轴上原位形成,或者通过心轴预成型并附着到主体制品上。 通过将心轴浸入熔融合金中,整体心轴在模具内熔化。 心轴作为熔融材料和制品之间的缓冲液,同时允许制品端部熔化并且整体延伸部分的固化。 通过本发明的方法形成的延伸部具有与制品的连续且兼容的微结构。 这种微结构可以包括从制品的微观结构延伸的外延生长。 该方法在固化期间在制品内建立温度梯度,其可以在该方法的实践期间通过辅助加热和/或冷却制品和/或延伸来进一步控制。
    • 3. 发明授权
    • Solidification of an article extension from a melt using a ceramic mold
    • 使用陶瓷模具从熔体中固化制品延伸
    • US5904201A
    • 1999-05-18
    • US588587
    • 1996-01-18
    • Melvin Robert JacksonBernard Patrick BewlayWayne Alan DemoStephen Joseph Ferrigno
    • Melvin Robert JacksonBernard Patrick BewlayWayne Alan DemoStephen Joseph Ferrigno
    • B22D11/04B22D11/124B22D11/22B22D19/10B22D27/04C21D9/00B22D23/06
    • B22D19/10B22D27/045Y10T29/49318Y10T29/49728Y10T29/49746
    • A method for forming integral extensions on the end of directionally oriented, superalloy articles, such as airfoil blading members or other components used in gas turbine or other turbine engines. An extension is formed directly on an article by dipping a portion or end of the article into a molten bath of a compatible alloy, followed by withdrawal of the end under controlled conditions sufficient to cause an integral extension to solidify on the article. A ceramic mold is utilized over the dipped end of the article with a mold cavity that generally defines the shape of the extension to be formed. The mold may be formed in situ, or preformed and attached to the subject article. Extensions formed by the method of this invention have a microstructure that is continuous and compatible with that of the article. Such microstructures may include epitaxial growth of the extension from the microstructure of the article. The method establishes a temperature gradient within the article during solidification that may be further controlled by auxiliary heating and/or cooling of the article and/or extension during the practice of the method.
    • 一种用于在定向取向的超合金制品(例如翼型叶片构件或用于燃气轮机或其它涡轮发动机中的其它部件)的端部上形成整体延伸部的方法。 通过将制品的一部分或端部浸入相容合金的熔融浴中,直接在制品上形成延伸部,随后在足以引起在制品上固化的整体延伸的受控条件下取出端部。 在制品的浸渍端上使用陶瓷模具,其具有通常限定待形成的延伸部的形状的模腔。 模具可以原位形成,或预成型并附着到主体制品上。 通过本发明的方法形成的延伸部具有与制品的连续且兼容的微结构。 这种微结构可以包括从制品的微观结构延伸的外延生长。 该方法在固化期间在制品内建立温度梯度,其可以在该方法的实践期间通过辅助加热和/或冷却制品和/或延伸来进一步控制。
    • 4. 发明授权
    • Emissive filament and support structure
    • 发光灯丝和支撑结构
    • US06259193B1
    • 2001-07-10
    • US09093046
    • 1998-06-08
    • Don Mark LipkinCarl Edward EriksonBernard Patrick BewlayDennis Joseph Dalpe
    • Don Mark LipkinCarl Edward EriksonBernard Patrick BewlayDennis Joseph Dalpe
    • H01J115
    • H01K7/02H01J1/18H01J9/04H01K1/14
    • A filament comprises a generally thin metal component, such as a sheet, ribbon, or foil. The filament comprises at least one emitter, at least one current-condensing structure and a tab on each end of the at least one emitter. Each tab is connectable to a support system, comprising for example a lead and attachment post. When a current is passed through the filament, the current-condensing structure establishes current flow through the filament resulting in a desired temperature distribution across the emitter, for example a substantially uniform temperature distribution. A predictive tool for determining a geometry of a filament to provide a desired temperature distribution is set forth. The filament may be curved, and methods and systems for providing a curved filament are also provided. Attachment systems are further disclosed for attaching an emitter to a support structure.
    • 长丝包括通常薄的金属部件,例如片,带或箔。 灯丝包括至少一个发射器,至少一个电流冷凝结构和至少一个发射器的每个端部上的突出部。 每个标签可连接到支撑系统,包括例如引线和附接柱。 当电流通过灯丝时,电流冷凝结构建立通过灯丝的电流,导致跨过发射器的所需温度分布,例如基本均匀的温度分布。 阐述了用于确定细丝几何形状以提供所需温度分布的预测工具。 丝可以是弯曲的,并且还提供了用于提供弯曲细丝的方法和系统。 进一步公开了用于将发射器附接到支撑结构的附接系统。
    • 9. 发明授权
    • Method for directional solidification of a molten material and apparatus
therefor
    • 熔融材料的定向凝固方法及其设备的方法
    • US6059015A
    • 2000-05-09
    • US882891
    • 1997-06-26
    • Bernard Patrick BewlayDennis Joseph Dalpe
    • Bernard Patrick BewlayDennis Joseph Dalpe
    • F27B14/06B22D27/02B22D27/04
    • F27B14/063
    • A method for directional solidification (DS) of a molten material, and an apparatus therefor. The method generally entails the use of a container having a base and peripheral wall that define an interior of the container, an induction coil for heating the contents of the container and generating an electromagnetic field, and means for controllably separating the container from the heating means and the electromagnetic field, such as by withdrawing the container from the heating means and electromagnetic field. Using such an apparatus, a material is heated within the container to yield a melt that is substantially prevented from contacting the wall of the container as a result of being at least partially levitated by the electromagnetic field. The container is then separated, e.g., withdrawn from the heating means and the electromagnetic field so as to cause directional solidification of the melt while the majority of the melt remains spaced apart from the wall of the container, yielding a directionally solidified article whose composition has not been significantly affected by reactions with the container. The invention is particularly directed to the production of DS ingots of high temperature materials containing one or more reactive elements.
    • 熔融材料的定向固化(DS)的方法及其装置。 该方法通常需要使用具有限定容器内部的基部和周壁的容器,用于加热容器的内容物并产生电磁场的感应线圈,以及用于将容器与加热装置可控地分离的装置 和电磁场,例如通过从加热装置中取出容器和电磁场。 使用这样的装置,在容器内加热材料以产生基本上防止由于被电磁场至少部分悬浮的容器的壁而接触的熔体。 然后将容器分离,例如从加热装置和电磁场中取出,以便熔融物的定向凝固,同时大部分熔体保持与容器的壁间隔开,产生定向凝固的制品,其组成为 没有受到与容器反应的显着影响。 本发明特别涉及含有一种或多种反应性元素的高温材料的DS锭的生产。