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    • 1. 发明授权
    • Etch depth control for dual damascene fabrication process
    • 蚀刻深度控制双镶嵌工艺
    • US07572734B2
    • 2009-08-11
    • US11877964
    • 2007-10-24
    • Mehul NaikSuketu A. ParikhMichael D. Armacost
    • Mehul NaikSuketu A. ParikhMichael D. Armacost
    • H01L21/311
    • H01L21/31116H01J37/32091H01J37/3266H01J2237/3347H01L21/76807H01L21/76808H01L22/26
    • The etch depth during trench over via etch of a dual damascene structure in a dielectric film stack is controlled to be the same over the dense area and the open area of a substrate and solve micro-loading problems. The trench etch process is adapted to include a forward micro-loading etching process and a reverse micro-loading etching process using two etch chemistries together with the inclusion of a dopant material layer or an organic fill material layer during the deposition of the dielectric film stack. In one embodiment, etching of trenches over vias is switched from forward micro-loading to reverse micro-loading once etching of the dielectric film stack is reached at a predetermined location of a dopant material layer. In another embodiment, etching of an organic trench filling material layer is performed in a reverse micro-loading process followed by etching the dielectric film stack in a forward micro-loading process.
    • 电介质膜堆叠中的双镶嵌结构的沟槽过孔蚀刻中的蚀刻深度被控制为在基底的致密区域和开放区域上相同,并且解决微加载问题。 沟槽蚀刻工艺适于包括使用两个蚀刻化学物质的正向微加载蚀刻工艺和反向微加载蚀刻工艺,以及在沉积介电膜堆叠期间包含掺杂剂材料层或有机填充材料层 。 在一个实施例中,一旦在掺杂剂材料层的预定位置处达到电介质膜堆叠的蚀刻,则在通孔上的沟槽的蚀刻从正向微负载切换到反向微负载。 在另一个实施例中,有机沟槽填充材料层的蚀刻在反向微加载过程中进行,然后在正向微加载过程中蚀刻介电膜堆叠。
    • 8. 发明授权
    • Air gap interconnects using carbon-based films
    • 气隙互连使用碳基薄膜
    • US07928003B2
    • 2011-04-19
    • US12249172
    • 2008-10-10
    • Mehul Naik
    • Mehul Naik
    • H01L21/00
    • H01L21/7682H01L21/31144H01L21/76807H01L21/76813H01L21/76834H01L21/76837H01L21/76885
    • A method of forming an interconnect structure comprising: forming a sacrificial inter-metal dielectric (IMD) layer over a substrate, wherein the sacrificial IMD layer comprising a carbon-based film, such as amorphous carbon, advanced patterning films, porous carbon, or any combination thereof; forming a plurality of metal interconnect lines within the sacrificial IMD layer; removing the sacrificial IMD layer, with an oxygen based reactive process; and depositing a non-conformal dielectric layer to form air gaps between the plurality of metal interconnect lines. The metal interconnect lines may comprise copper, aluminum, tantalum, tungsten, titanium, tantalum nitride, titanium nitride, tungsten nitride, or any combination thereof. Carbon-based films and patterned photoresist layers may be simultaneously removed with the same reactive process. Highly reactive hydrogen radicals processes may be used to remove the carbon-based film and simultaneously pre-clean the metal interconnect lines prior to the deposition of a conformal metal barrier liner.
    • 一种形成互连结构的方法,包括:在衬底上形成牺牲金属间电介质(IMD)层,其中所述牺牲IMD层包括碳基膜,例如无定形碳,高级图案化膜,多孔碳或任何 的组合 在所述牺牲IMD层内形成多个金属互连线; 用氧基反应过程除去牺牲的IMD层; 以及沉积非共形绝缘层以在所述多个金属互连线之间形成气隙。 金属互连线可以包括铜,铝,钽,钨,钛,氮化钽,氮化钛,氮化钨或其任何组合。 可以使用相同的反应过程同时去除碳基膜和图案化的光致抗蚀剂层。 可以使用高反应性氢自由基方法去除碳基膜,同时在沉积保形金属屏障衬垫之前预先清洁金属互连线。
    • 9. 发明申请
    • Dual damascene fabrication with low k materials
    • 具有低k材料的双镶嵌制造
    • US20080020570A1
    • 2008-01-24
    • US11488529
    • 2006-07-18
    • Mehul Naik
    • Mehul Naik
    • H01L21/44
    • H01L21/76834H01L21/02118H01L21/02126H01L21/02167H01L21/022H01L21/31116H01L21/31138H01L21/31144H01L21/31633H01L21/76808H01L21/76835
    • The invention provides methods and apparatuses for fabricating a dual damascene structure on a substrate. First, trench lithography and trench patterning are performed on the surface of a substrate to etch a low-k dielectric material layer to a desired etch depth to form a trench prior to forming of a via. The trenches can be filled with an organic fill material and a dielectric hard mask layer can be deposited. Then, via lithography and via resist pattering are performed. Thereafter, the dielectric hard mask and the organic fill material are sequentially etched to form vias on the surface of the substrate, where the trenches are protected by the organic fill material from being etched. A bottom etch stop layer on the bottom of the vias is then etched and the organic fill material is striped. As a result, the invention provides good patterned profiles of the via and trench openings of a dual damascene structure.
    • 本发明提供了在衬底上制造双镶嵌结构的方法和装置。 首先,在衬底的表面上进行沟槽光刻和沟槽图案化以将低k电介质材料层蚀刻到期望的蚀刻深度,以在形成通孔之前形成沟槽。 可以用有机填充材料填充沟槽,并且可以沉积电介质硬掩模层。 然后,通过光刻和通孔抗蚀剂图案进行。 此后,依次蚀刻电介质硬掩模和有机填充材料,以在衬底的表面上形成通孔,其中沟槽被有机填充材料保护而不被蚀刻。 然后蚀刻通孔底部的底部蚀刻停止层,并将有机填充材料条纹化。 结果,本发明提供了双镶嵌结构的通孔和沟槽开口的良好的图案轮廓。
    • 10. 发明授权
    • Single step process for blanket-selective CVD aluminum deposition
    • 毯式选择性CVD铝沉积的单步法
    • US06458684B1
    • 2002-10-01
    • US09497390
    • 2000-02-03
    • Ted GuoLiang-Yuh ChenMehul NaikRoderick C. Mosely
    • Ted GuoLiang-Yuh ChenMehul NaikRoderick C. Mosely
    • H01L2144
    • C23C14/568C23C16/54H01L21/32051H01L21/76843H01L21/76876H01L21/76877H01L21/76879
    • The present invention relates generally to an improved apparatus and process for providing uniform step coverage on a substrate and planarization of metal layers to form continuous, void-free contacts or vias in sub-half micron aperture width applications. In one aspect of the invention, a dielectric layer is formed over a conducting member. A thin nucleation layer is then deposited onto the dielectic layer prior to etching high aspect ratio apertures through the nucleation and dielectric layers to expose the underlying conducting member on the aperture floor. A CVD metal layer is then deposited onto the structure to achieve selective deposition within the apertures, while preferably also forming a blanket layer on the field. The present apparatus and process reduce the number of steps necessary to fabricate CVD metal interconnects and layers that are substantially void-free and planarized. The metallization process is preferably carried out in an integrated processing system that includes both a PVD and CVD processing chamber so that once the substrate is introduced into a vacuum environment, the metallization of the apertures to form vias and contacts occurs without the formation of oxides between the layers.
    • 本发明一般涉及一种改进的装置和方法,用于在衬底上提供均匀的台阶覆盖和金属层的平坦化,以在半微米孔径宽度应用中形成连续的无空隙触点或通孔。 在本发明的一个方面中,在导电部件上形成电介质层。 然后在蚀刻通过成核和电介质层的高纵横比孔之前将薄的成核层沉积到介电层上,以暴露孔底板上的下面的导电构件。 然后将CVD金属层沉积到结构上以实现孔内的选择性沉积,同时优选地还在场上形成覆盖层。 本装置和工艺减少了制造基本上无空隙和平坦化的CVD金属互连和层所需的步骤数量。 金属化处理优选在包括PVD和CVD处理室的一体化处理系统中进行,使得一旦将衬底引入真空环境中,孔的金属化形成通孔和接触,而不会在两者之间形成氧化物之间 层。