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    • 1. 发明授权
    • Single step process for blanket-selective CVD aluminum deposition
    • 毯式选择性CVD铝沉积的单步法
    • US06458684B1
    • 2002-10-01
    • US09497390
    • 2000-02-03
    • Ted GuoLiang-Yuh ChenMehul NaikRoderick C. Mosely
    • Ted GuoLiang-Yuh ChenMehul NaikRoderick C. Mosely
    • H01L2144
    • C23C14/568C23C16/54H01L21/32051H01L21/76843H01L21/76876H01L21/76877H01L21/76879
    • The present invention relates generally to an improved apparatus and process for providing uniform step coverage on a substrate and planarization of metal layers to form continuous, void-free contacts or vias in sub-half micron aperture width applications. In one aspect of the invention, a dielectric layer is formed over a conducting member. A thin nucleation layer is then deposited onto the dielectic layer prior to etching high aspect ratio apertures through the nucleation and dielectric layers to expose the underlying conducting member on the aperture floor. A CVD metal layer is then deposited onto the structure to achieve selective deposition within the apertures, while preferably also forming a blanket layer on the field. The present apparatus and process reduce the number of steps necessary to fabricate CVD metal interconnects and layers that are substantially void-free and planarized. The metallization process is preferably carried out in an integrated processing system that includes both a PVD and CVD processing chamber so that once the substrate is introduced into a vacuum environment, the metallization of the apertures to form vias and contacts occurs without the formation of oxides between the layers.
    • 本发明一般涉及一种改进的装置和方法,用于在衬底上提供均匀的台阶覆盖和金属层的平坦化,以在半微米孔径宽度应用中形成连续的无空隙触点或通孔。 在本发明的一个方面中,在导电部件上形成电介质层。 然后在蚀刻通过成核和电介质层的高纵横比孔之前将薄的成核层沉积到介电层上,以暴露孔底板上的下面的导电构件。 然后将CVD金属层沉积到结构上以实现孔内的选择性沉积,同时优选地还在场上形成覆盖层。 本装置和工艺减少了制造基本上无空隙和平坦化的CVD金属互连和层所需的步骤数量。 金属化处理优选在包括PVD和CVD处理室的一体化处理系统中进行,使得一旦将衬底引入真空环境中,孔的金属化形成通孔和接触,而不会在两者之间形成氧化物之间 层。
    • 2. 发明授权
    • Single step process for blanket-selective CVD aluminum deposition
    • 毯式选择性CVD铝沉积的单步法
    • US6077781A
    • 2000-06-20
    • US620405
    • 1996-03-22
    • Ted GuoLiang-Yuh ChenMehul NaikRoderick C. Mosely
    • Ted GuoLiang-Yuh ChenMehul NaikRoderick C. Mosely
    • H01L21/285C23C14/56C23C16/54H01L21/28H01L21/3205H01L21/677H01L21/768H01L23/522H01L21/44
    • C23C14/568C23C16/54H01L21/32051H01L21/76843H01L21/76876H01L21/76877H01L21/76879
    • The present invention relates generally to an improved apparatus and process for providing uniform step coverage on a substrate and planarization of metal layers to form continuous, void-free contacts or vias in sub-half micron aperture width applications. In one aspect of the invention, a dielectric layer is formed over a conducting member. A thin nucleation layer is then deposited onto the dielectric layer prior to etching high aspect ratio apertures through the nucleation and dielectric layers to expose the underlying conducting member on the aperture floor. A CVD metal layer is then deposited onto the structure to achieve selective deposition within the apertures, while preferably also forming a blanket layer on the field. The present apparatus and process reduce the number of steps necessary to fabricate CVD metal interconnects and layers that are substantially void-free and planarized. The metallization process is preferably carried out in an integrated processing system that includes both a PVD and CVD processing chamber so that once the substrate is introduced into a vacuum environment, the metallization of the apertures to form vias and contacts occurs without the formation of oxides between the layers.
    • 本发明一般涉及一种改进的装置和方法,用于在衬底上提供均匀的台阶覆盖和金属层的平坦化,以在半微米孔径宽度应用中形成连续的无空隙触点或通孔。 在本发明的一个方面中,在导电部件上形成电介质层。 然后在蚀刻通过成核和电介质层的高纵横比孔之前将薄的成核层沉积到介电层上,以露出孔底板上的下面的导电构件。 然后将CVD金属层沉积到结构上以实现孔内的选择性沉积,同时优选地还在场上形成覆盖层。 本装置和工艺减少了制造基本上无空隙和平坦化的CVD金属互连和层所需的步骤数量。 金属化处理优选在包括PVD和CVD处理室的一体化处理系统中进行,使得一旦将衬底引入真空环境中,孔的金属化形成通孔和接触,而不会在两者之间形成氧化物之间 层。
    • 3. 发明授权
    • Integrated CVD/PVD Al planarization using ultra-thin nucleation layers
    • 使用超薄成核层的集成CVD / PVD ​​Al平面化
    • US6139905A
    • 2000-10-31
    • US838839
    • 1997-04-11
    • Liang-Yuh ChenMehul NaikTed GuoRoderick Craig Mosely
    • Liang-Yuh ChenMehul NaikTed GuoRoderick Craig Mosely
    • H01L21/28H01L21/203H01L21/3205H01L21/768B05D5/12
    • H01L21/28556H01J37/32082H01L21/288H01L21/76843H01L21/76871H01L21/76876H01L21/76877
    • The present invention provides a method and apparatus for forming an interconnect with application in small feature sizes (such as quarter micron widths) having high aspect ratios. Generally, the present invention provides a method and apparatus for depositing a wetting layer for subsequent physical vapor deposition to fill the interconnect. In one aspect of the invention, the wetting layer is a metal layer deposited using either CVD techniques or electroplating, such as CVD aluminum (Al). The wetting layer is nucleated using an ultra-thin layer, denoted as .di-elect cons. layer, as a nucleation layer. The .di-elect cons. layer is preferably comprised of a material such as Ti, TiN, Al, Ti/TiN, Ta, TaN, Cu, a flush of TDMAT or the like. The .di-elect cons. layer may be deposited using PVD or CVD techniques, preferably PVD techniques to improve film quality and orientation within the feature. Contrary to conventional wisdom, the .di-elect cons. layer is not continuous to nucleate the growth of the CVD wetting layer thereon. A PVD deposited metal is then deposited on the wetting layer at low temperature to fill the interconnect.
    • 本发明提供一种用于形成具有高纵横比的小特征尺寸(例如四分之一微米宽度)的互连的方法和装置。 通常,本发明提供了一种用于沉积用于后续物理气相沉积以润湿互连的润湿层的方法和装置。 在本发明的一个方面,润湿层是使用CVD技术或电镀(诸如CVD铝(Al))沉积的金属层。 润湿层使用表示为+531层的超薄层作为成核层成核。 +531层优选由诸如Ti,TiN,Al,Ti / TiN,Ta,TaN,Cu的材料,TDMAT等的齐平构成。 可以使用PVD或CVD技术沉积+531层,优选PVD技术以改善特征内的膜质量和取向。 与常规智慧相反,+531层不连续以使其上的CVD润湿层的生长成核。 然后在低温下将PVD沉积的金属沉积在润湿层上以填充互连。
    • 8. 发明授权
    • Air gap interconnects using carbon-based films
    • 气隙互连使用碳基薄膜
    • US07928003B2
    • 2011-04-19
    • US12249172
    • 2008-10-10
    • Mehul Naik
    • Mehul Naik
    • H01L21/00
    • H01L21/7682H01L21/31144H01L21/76807H01L21/76813H01L21/76834H01L21/76837H01L21/76885
    • A method of forming an interconnect structure comprising: forming a sacrificial inter-metal dielectric (IMD) layer over a substrate, wherein the sacrificial IMD layer comprising a carbon-based film, such as amorphous carbon, advanced patterning films, porous carbon, or any combination thereof; forming a plurality of metal interconnect lines within the sacrificial IMD layer; removing the sacrificial IMD layer, with an oxygen based reactive process; and depositing a non-conformal dielectric layer to form air gaps between the plurality of metal interconnect lines. The metal interconnect lines may comprise copper, aluminum, tantalum, tungsten, titanium, tantalum nitride, titanium nitride, tungsten nitride, or any combination thereof. Carbon-based films and patterned photoresist layers may be simultaneously removed with the same reactive process. Highly reactive hydrogen radicals processes may be used to remove the carbon-based film and simultaneously pre-clean the metal interconnect lines prior to the deposition of a conformal metal barrier liner.
    • 一种形成互连结构的方法,包括:在衬底上形成牺牲金属间电介质(IMD)层,其中所述牺牲IMD层包括碳基膜,例如无定形碳,高级图案化膜,多孔碳或任何 的组合 在所述牺牲IMD层内形成多个金属互连线; 用氧基反应过程除去牺牲的IMD层; 以及沉积非共形绝缘层以在所述多个金属互连线之间形成气隙。 金属互连线可以包括铜,铝,钽,钨,钛,氮化钽,氮化钛,氮化钨或其任何组合。 可以使用相同的反应过程同时去除碳基膜和图案化的光致抗蚀剂层。 可以使用高反应性氢自由基方法去除碳基膜,同时在沉积保形金属屏障衬垫之前预先清洁金属互连线。
    • 9. 发明申请
    • Dual damascene fabrication with low k materials
    • 具有低k材料的双镶嵌制造
    • US20080020570A1
    • 2008-01-24
    • US11488529
    • 2006-07-18
    • Mehul Naik
    • Mehul Naik
    • H01L21/44
    • H01L21/76834H01L21/02118H01L21/02126H01L21/02167H01L21/022H01L21/31116H01L21/31138H01L21/31144H01L21/31633H01L21/76808H01L21/76835
    • The invention provides methods and apparatuses for fabricating a dual damascene structure on a substrate. First, trench lithography and trench patterning are performed on the surface of a substrate to etch a low-k dielectric material layer to a desired etch depth to form a trench prior to forming of a via. The trenches can be filled with an organic fill material and a dielectric hard mask layer can be deposited. Then, via lithography and via resist pattering are performed. Thereafter, the dielectric hard mask and the organic fill material are sequentially etched to form vias on the surface of the substrate, where the trenches are protected by the organic fill material from being etched. A bottom etch stop layer on the bottom of the vias is then etched and the organic fill material is striped. As a result, the invention provides good patterned profiles of the via and trench openings of a dual damascene structure.
    • 本发明提供了在衬底上制造双镶嵌结构的方法和装置。 首先,在衬底的表面上进行沟槽光刻和沟槽图案化以将低k电介质材料层蚀刻到期望的蚀刻深度,以在形成通孔之前形成沟槽。 可以用有机填充材料填充沟槽,并且可以沉积电介质硬掩模层。 然后,通过光刻和通孔抗蚀剂图案进行。 此后,依次蚀刻电介质硬掩模和有机填充材料,以在衬底的表面上形成通孔,其中沟槽被有机填充材料保护而不被蚀刻。 然后蚀刻通孔底部的底部蚀刻停止层,并将有机填充材料条纹化。 结果,本发明提供了双镶嵌结构的通孔和沟槽开口的良好的图案轮廓。