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    • 2. 发明授权
    • Process and apparatus for producing precision castings
    • 精密铸件生产工艺及设备
    • US06725902B2
    • 2004-04-27
    • US10126381
    • 2002-04-19
    • Matthias BlumGeorg JarczykHans-Günther FellmannPeter Busse
    • Matthias BlumGeorg JarczykHans-Günther FellmannPeter Busse
    • B22D1300
    • B22D13/107B22C9/02B22D13/066B22D13/101
    • To produce precision castings from a melt, use is made of a metallic casting wheel (1) which has an annular distribution channel (4) and a plurality of interchangeable casting moulds (6), each having at least one filling opening (6a). The melt quantity per casting operation is chosen here such that the casting moulds (6) and the distribution channel (4) are filled with the melt upon the rotation of the casting wheel (1) about its axis (A—A), in such a way that after the solidification of the melt the precision castings are held together by a ring of the casting material which is formed in the distribution channel (4), the so-called circulating material for new casting processes, and are removed from the casting wheel (1) together with the casting moulds (6), whereupon the precision castings are separated from the ring. In order to be able to produce precision castings with complicated three-dimensional shapes, in particular with undercuts, by this means as well, the casting moulds (6), which can be used only once and are destructible for the purpose of demoulding, are selected from a ceramic material and are attached in a positive-locking and interchangeable manner to the casting wheel (1) and so as to protrude therefrom. As a result, the circulating material can be fed uncontaminated to a recycling process.
    • 为了从熔体制造精密铸件,使用具有环形分配通道(4)的金属铸造轮(1)和多个可互换的铸模(6),每个具有至少一个填充开口(6a)。 在这里选择每个铸造操作的熔体量,使得铸造模具(6)和分配通道(4)在铸造轮(1)绕其轴线(AA)旋转时被熔体填充,以这种方式 在熔体凝固之后,精密铸件通过形成在分配通道(4)中的铸造材料的环被保持在一起,所述浇注环形成在所述分配通道(4)中,所谓的用于新铸造工艺的循环材料,并且从铸造轮 1)与铸模(6)一起,精密铸件与环分离。 为了能够通过这种方式能够生产具有复杂三维形状的精密铸件,特别是具有底切的铸造模具(6),其可以仅使用一次并且用于脱模的目的是可破坏的 从陶瓷材料中选择并且以正向锁定和可互换的方式附接到铸造轮(1)并且从其突出。 结果,循环材料可以不受污染地进行再循环。
    • 3. 发明授权
    • Process for the production of alloys in an inductively heated
cold-walled crucible
    • 在感应加热的冷壁坩埚中生产合金的方法
    • US5690891A
    • 1997-11-25
    • US594009
    • 1996-01-30
    • Alok ChoudhuryMatthias BlumHarald ScholzGeorg Jarczyk
    • Alok ChoudhuryMatthias BlumHarald ScholzGeorg Jarczyk
    • C22C1/00C21C5/52C22C1/02
    • C21C5/5264C21C5/5241C22C1/02Y02P10/253
    • In a process for the production of alloys from at least two alloy components (A, B, C, D, . . . ) with different melting points by melting in an inductively heated cold-walled crucible (1) with a cooled crucible base (3), in order to obtain an exact and homogeneous alloy composition at least a part of the alloy components (A, B, C, D, . . . ) are introduced into the cold-walled crucible (1) consecutively and in stacked fashion where either a) the alloy component (a) in each case with the lower melting point is introduced first or b) the alloy component in each case with the lower density is introduced first and following the introduction at least one of further alloy component the heating energy is switched on. The process serves preferably for the production of the intermetallic phase TiAl, where firstly the aluminium and then the titanium are stacked in the cold-walled crucible (1).
    • 在通过在感应加热的冷壁坩埚(1)中用冷却的坩埚基底(1)熔化而从具有不同熔点的至少两种合金组分(A,B,C,D ...)生产合金的方法中, 3),为了获得精确且均匀的合金组成,将至少一部分合金成分(A,B,C,D ...)连续并且以堆叠方式引入冷壁坩埚(1) 其中a)首先引入具有较低熔点的每种情况下的合金组分(a)或b)首先引入具有较低密度的每种情况下的合金组分,并且在引入至少一种其它合金组分的加热 能量打开。 该方法优选用于生产金属间相TiAl,其中首先将铝然后钛堆叠在冷壁坩埚(1)中。
    • 8. 发明授权
    • Method for the production of precision castings by centrifugal casting with controlled solidification
    • 通过离心铸造控制凝固生产精密铸件的方法
    • US06250366B1
    • 2001-06-26
    • US08937995
    • 1997-09-26
    • Alok ChoudhuryHarald ScholzMatthias BlumGeorg JarczykMarek GorywodaDavid Francis Lupton
    • Alok ChoudhuryHarald ScholzMatthias BlumGeorg JarczykMarek GorywodaDavid Francis Lupton
    • B22D1306
    • B22D13/04B22D27/003B22D27/045B22D27/15
    • In the production of precision castings by centrifugal casting with controlled solidification, a melt is cast under vacuum or shield gas into a pre-heated mold (15) with a central gate (19) and several mold cavities proceeding from the gate toward the outer circumference (Da) of the mold (15). To prevent the formation of shrinkholes and porous areas in the castings, to save energy, and to increase the production rate, the mold (15) is operated at temperatures which decrease from the inside toward the outside. The mold consists of a material or material combination with a coefficient of thermal conductivity lower than that of copper. Before the melt is poured, the mold (15) is heated, starting from the gate (19), by a heating device (20), which projects into the gate, so that the gate (19) reaches a temperature which is a function of the material being cast. Heating is carried out at a rate sufficient to produce a temperature gradient of at least 100° C., preferably of 200-600° C., even more preferably of 300-500° C., between the inside circumference (Di) and the outside circumference (Da). The invention is used preferably for the production of precision castings of metals of the group titanium, titanium alloys with at least 40 wt. % of the titanium, and superalloys.
    • 在通过具有受控凝固的离心铸造生产精密铸件时,将熔体在真空下或保护气体下铸入具有中心浇口(19)的预热模具(15)中,并且从浇口朝向外圆周 (15)的(Da)。 为了防止在铸件中形成收缩孔和多孔区域,为了节省能量并提高生产率,模具(15)在从内向外减小的温度下运行。 模具由材料或材料组合组成,其导热系数低于铜的导热系数。 在熔融物浇注之前,模具(15)从浇口(19)开始被加入装置(20)加热,加热装置(20)突入浇口,使得浇口(19)达到功能的温度 的材料被铸造。 以足以在内圆周(Di)和内径(Di)之间产生至少100℃,优选200-600℃,甚至更优选300-500℃的温度梯度的速率进行加热 外围(Da)。 本发明优选用于生产钛,钛合金金属的精密铸件,其具有至少40wt。 %的钛和超级合金。
    • 10. 发明申请
    • Inductor and use of such an inductor
    • 电感和使用这种电感
    • US20110073590A1
    • 2011-03-31
    • US12878631
    • 2010-09-09
    • Stefan DappenPeter SchulteMatthias BlumMartin Bröcking
    • Stefan DappenPeter SchulteMatthias BlumMartin Bröcking
    • H05B6/04
    • C21D1/10C21D1/42C21D1/667C21D9/40C21D2221/00H05B6/40Y02P10/253
    • An inductor is provided for the simultaneous inductive heating of two tracks or ways which are formed next to one another on a metallic workpiece, having a first segment which is associated with the first track or way and a second segment which is associated with the second track or way, and having two supply arms via which the segments can be connected to a power supply. To enable two tracks or ways to be heated simultaneously to the hardening temperature without heating the material portion situated between the tracks or ways the segments of the inductor and the supply arms are connected together in an inductor in such a way that the fields travelling at right angles to the longitudinal extent of the tracks or ways neutralize each other in the region of the material portion which separates the tracks or ways from one another.
    • 提供电感器用于在金属工件上彼此相邻形成的两个轨道或路的同时感应加热,其具有与第一轨道或道路相关联的第一段和与第二轨道相关联的第二段 并且具有两个供电臂,通过该两个供电臂可将节段连接到电源。 为了使两个轨道或方式能够同时加热到硬化温度,而不加热位于轨道之间的材料部分或电感器和供电臂的段之间以电感器连接在一起的方式使得沿右侧行驶的磁场 在轨道或方式的纵向范围上的角度在将轨道或路径彼此分开的材料部分的区域中彼此中和。