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1. 发明授权

US07302750B2 Method of manufacturing armature of rotary electric machine 有权
标题翻译：旋转电机衔铁的制造方法
公开(公告)号：US07302750B2
公开(公告)日：2007-12-04
申请号：US10887809
申请日：2004-07-12
申请人： Masami Niimi , Tsutomu Shiga , Masanori Oomi
发明人： Masami Niimi , Tsutomu Shiga , Masanori Oomi
IPC分类号： H02K15/04 , H02K15/09
CPC分类号： H02K3/12 , H02K15/0056 , H02K15/0081 , Y10T29/49009 , Y10T29/49012 , Y10T29/49073
摘要： An armature of a rotary electric machine composed of an armature core, an armature winding and a shaft is manufactured in the following manner. A conductor bar including plural conductors connected in line is formed, and each conductor is cut out from the conductor bar. The conductor in a straight shape is inserted into each slot of the armature core, and then both side portions of the conductor are bent at substantially right angle so that the side portions are positioned along axial end surfaces of the armature core. The side portions are further skewed and electrically connected to form the armature winding. An outer surface of the side portions circularly arranged on the axial end surface of the armature core is used as a commutator surface.
摘要翻译：由电枢铁芯，电枢绕组和轴组成的旋转电机的电枢以下列方式制造。形成包括多个连接在一起的导体的导体棒，并且每个导体从导体棒切出。直线形状的导体插入到电枢铁心的每个槽中，然后导体的两个侧部以大致直角弯曲，使得侧部沿电枢铁心的轴向端面定位。侧部进一步偏斜并电连接以形成电枢绕组。在电枢铁心的轴向端面上圆周地设置的侧部的外表面用作换向器表面。

2. 发明申请

US20050046298A1 Method of manufacturing armature of rotary electric machine and armature manufactured by the method 有权
标题翻译：通过该方法制造的旋转电机和电枢的衔铁的制造方法
公开(公告)号：US20050046298A1
公开(公告)日：2005-03-03
申请号：US10887809
申请日：2004-07-12
申请人： Masami Niimi , Tsutomu Shiga , Masanori Oomi
发明人： Masami Niimi , Tsutomu Shiga , Masanori Oomi
IPC分类号： H02K3/04 , H02K3/12 , H02K3/34 , H02K3/51 , H02K13/04 , H02K15/00 , H02K15/02 , H02K15/09 , H02K23/00 , H02K15/16 , H02K21/00 , H02K23/26
CPC分类号： H02K3/12 , H02K15/0056 , H02K15/0081 , Y10T29/49009 , Y10T29/49012 , Y10T29/49073
摘要： An armature of a rotary electric machine composed of an armature core, an armature winding and a shaft is manufactured in the following manner. A conductor bar including plural conductors connected in line is formed, and each conductor is cut out from the conductor bar. The conductor in a straight shape is inserted into each slot of the armature core, and then both side portions of the conductor are bent at substantially right angle so that the side portions are positioned along axial end surfaces of the armature core. The side portions are further skewed and electrically connected to form the armature winding. An outer surface of the side portions circularly arranged on the axial end surface of the armature core is used as a commutator surface.
摘要翻译：由电枢铁芯，电枢绕组和轴组成的旋转电机的电枢以下列方式制造。形成包括多个连接在一起的导体的导体棒，并且每个导体从导体棒切出。直线形状的导体插入到电枢铁心的每个槽中，然后导体的两个侧部以大致直角弯曲，使得侧部沿电枢铁心的轴向端面定位。侧部进一步偏斜并电连接以形成电枢绕组。在电枢铁心的轴向端面上圆周地设置的侧部的外表面用作换向器表面。

3. 发明授权

US07088208B2 Wire connecting structure of electromagnetic switch of starter 失效
标题翻译：起动机电磁开关线连接结构
公开(公告)号：US07088208B2
公开(公告)日：2006-08-08
申请号：US10756342
申请日：2004-01-14
申请人： Tadahiro Kurasawa , Tsutomu Shiga , Masami Niimi
发明人： Tadahiro Kurasawa , Tsutomu Shiga , Masami Niimi
IPC分类号： H01F7/08
CPC分类号： F02N11/087 , F02N11/06 , F02N15/067 , H01H50/443 , H01H51/065
摘要： In a starter, an electromagnetic switch is mounted to a seating. A lead wire of an exciting coil is led to an outside of a switch case by a coil-leading portion and is connected to a male terminal, which is fixed to the coil-leading portion by welding. The coil-leading portion is integrally provided with an end plate portion of a bobbin around which the exciting coil is wound. The coil-leading portion passes through and projects from a bottom surface of the switch case to the outside. A metal member, in a form of a plate, is insert-molded in the seating. A 50 terminal is provided on an end of the metal member and a female terminal is provided on an opposite end of the metal member. When the electromagnetic switch is mounted to a predetermined position of the seating, the female terminal engages with the male terminal.
摘要翻译：在启动器中，电磁开关安装在座位上。励磁线圈的引线通过线圈引导部分被引导到开关壳体的外部，并且通过焊接连接到阳端子，该阳端子固定到线圈引导部分。线圈引导部一体地设置有卷绕有励磁线圈的筒管的端板部。线圈引导部分穿过并从开关壳体的底表面突出到外部。板状的金属构件被插入模制在座中。 50端子设置在金属构件的端部上，阴端子设置在金属构件的相对端上。当电磁开关安装到座位的预定位置时，阴端子与阳端子接合。

4. 发明授权

US06822544B2 Magnet switch for starter 失效
标题翻译：起动器用磁铁开关
公开(公告)号：US06822544B2
公开(公告)日：2004-11-23
申请号：US10403022
申请日：2003-04-01
申请人： Tsutomu Shiga , Masami Niimi
发明人： Tsutomu Shiga , Masami Niimi
IPC分类号： H01H6702
CPC分类号： F02N11/087 , F02N11/0851 , F02N15/067 , F02N2011/0874 , F02N2300/102 , H01H9/38 , H01H50/543 , H01H51/065
摘要： In a magnet switch for a starter, a first contact portion and a second contact portion are connected in parallel between a battery and a motor. The first contact portion makes contact through a resistive component so that the motor starts rotation at low speed. By this, a pinion is pushed in an axial direction by an axial component of splines and brought into mesh with a ring gear in a condition that its rotation is restricted. Thereafter, the second contact portion makes contact in accordance with further movement of a plunger so that electric power is fully supplied to the motor through the second contact portion, thereby starting engine. A fixed contact of the first contact portion is made of a carbon material. The resistive component is provided by the carbon material.
摘要翻译：在用于起动器的磁铁开关中，第一接触部分和第二接触部分在电池和电动机之间并联连接。第一接触部分通过电阻部件接触，使得电动机以低速开始转动。由此，小齿轮通过花键的轴向部分在轴向上被推动，并且在旋转被限制的条件下与齿圈啮合。此后，第二接触部分根据柱塞的进一步移动而接触，使得通过第二接触部分将电力全部供应到电动机，从而启动发动机。第一接触部分的固定接触由碳材料制成。电阻元件由碳材料提供。

5. 发明授权

US06710690B2 Magnet switch for starter 失效
标题翻译：起动器用磁铁开关
公开(公告)号：US06710690B2
公开(公告)日：2004-03-23
申请号：US10401575
申请日：2003-03-31
申请人： Tsutomu Shiga , Masami Niimi
发明人： Tsutomu Shiga , Masami Niimi
IPC分类号： H01H6702
CPC分类号： F02N11/087 , H01H50/543 , H01H51/065
摘要： A magnet switch has a coil of a reduced size and a sufficiently large contact and does not have a rod running through the plunger or the fixed iron core. A flange and a joint are fixed at one end of the plunger. The arm of the flange is connected to a holder via an elastic body. Movable contacts are pushed into the holder to be fixed at one end thereof. When the plunger moves, the flange, the holder, and the movable contacts move somewhat simultaneously to work as a switch.
摘要翻译：磁体开关具有减小的尺寸和足够大的接触的线圈，并且不具有穿过柱塞或固定铁芯的杆。凸缘和接头固定在柱塞的一端。凸缘的臂通过弹性体连接到支架上。可移动的触点被推入支架以在其一端被固定。当柱塞移动时，凸缘，保持器和可动触头稍微移动一点作为开关工作。

6. 发明授权

US5907204A Power supply terminal structure for starter magnet switch 失效
标题翻译：起动磁铁开关电源端子结构
公开(公告)号：US5907204A
公开(公告)日：1999-05-25
申请号：US826510
申请日：1997-04-03
申请人： Keiichi Matsushima , Masami Niimi , Tsutomu Shiga
发明人： Keiichi Matsushima , Masami Niimi , Tsutomu Shiga
IPC分类号： H01H37/52 , H01H50/44 , H01H51/06 , H02K11/00
CPC分类号： H01H51/065 , H01H37/52 , H01H50/443
摘要： In a starter, a power supply terminal connected to a solenoid coil of a magnet switch and connectable to a starter external circuit is provided on an end cover. The power supply terminal includes a terminal metal member, a bimetal which interrupts electric conduction between the solenoid coil and the terminal metal member at the time of temperature rise above a predetermined temperature, and a casing contacting a foot part of the terminal metal member and encasing the bimetal therein. The bimetal responds to each of the excessive heating of the terminal metal member and excessive energization current to interrupt the conduction. In case of a single axis-type starter, the power supply terminal is provided on a recess so that the terminal metal member does not extend axially beyond the rear end face of the end cover.
摘要翻译：在起动器中，在端盖上设置连接到磁体开关的螺线管线圈并且可连接到起动器外部电路的电源端子。电源端子包括端子金属构件，在温度升高到高于预定温度时中断螺线管线圈和端子金属构件之间的导电的双金属，以及与端子金属构件的脚部接触的外壳，双金属。双金属片响应端子金属部件的过度加热和过大的通电电流以中断传导。在单轴式起动器的情况下，电源端子设置在凹部上，使得端子金属构件不轴向地延伸超过端盖的后端面。

7. 发明授权

US5735169A Starter having magnet switch with heat dissipation characteristics 失效
标题翻译：起动器具有散热特性的磁铁开关
公开(公告)号：US5735169A
公开(公告)日：1998-04-07
申请号：US564519
申请日：1995-11-29
申请人： Masami Niimi , Masanori Ohmi , Tsutomu Shiga , Nobuyuki Hayashi
发明人： Masami Niimi , Masanori Ohmi , Tsutomu Shiga , Nobuyuki Hayashi
IPC分类号： F02N15/06 , F02N11/00 , F02N11/08
CPC分类号： F02N11/00 , Y10T74/132 , Y10T74/134 , Y10T74/137
摘要： An attracting coil is directly wound on a non-magnetic heat-conductive sleeve and a plunger contacts the sleeve in a starter. An influence of heat generated through current flow to a motor and heat generated at the attracting coil through current flow to the attracting coil itself are transmitted and released from the attracting coil directly to the plunger. Therefore, decline of the attracting force of the attracting coil is prevented. A magnet switch is provided in the vicinity of the opposite end of a pinion of the motor. Thus, when the starter is mounted on an engine, the starter does not interfere with the engine and the mounting work is facilitated.
摘要翻译：吸引线圈直接缠绕在非磁性导热套上，柱塞在起动器中与套筒接触。通过电流产生的热量对电动机的影响和通过电流流向吸引线圈本身而在吸引线圈处产生的热量从吸引线圈直接传递到柱塞。因此，能够防止吸引线圈的吸引力的下降。在马达的小齿轮的相对端附近设置有磁体开关。因此，当起动器安装在发动机上时，起动器不会干扰发动机，并且便于安装作业。

8. 发明授权

US5698914A Starter with a discharge hole on a yoke 失效
标题翻译：起动器带有排气孔
公开(公告)号：US5698914A
公开(公告)日：1997-12-16
申请号：US673334
申请日：1996-06-28
申请人： Tsutomu Shiga , Nobuyuki Hayashi , Masanori Ohmi , Masami Niimi , Nobuhiko Uryu
发明人： Tsutomu Shiga , Nobuyuki Hayashi , Masanori Ohmi , Masami Niimi , Nobuhiko Uryu
IPC分类号： F02N11/00 , H02K1/17 , H02K5/10 , H02K7/10 , H02K9/06 , H02K9/28 , H02K13/08 , H02K9/00
CPC分类号： H02K5/10 , F02N11/00 , H02K9/06 , H02K9/28 , H02K1/17 , H02K13/08 , H02K2205/09 , H02K7/10
摘要： In a starter motor for a starter, a plurality of permanent magnets are arranged circumferentially inside a cylindrical yoke and outside an armature. A cylindrical sleeve is fitted with the permanent magnets to radially outwardly fix the permanent magnets to the yoke. A discharge hole for discharging a cooling air from the inside to the outside of the motor is formed on the bottom of the yoke at a position between the adjacent two of the permanent magnets. The sleeve restricts the splash water from entering directly inside the motor through the discharge hole.
摘要翻译：在用于起动器的起动电动机中，多个永久磁铁沿圆周方向布置在圆柱形磁轭内并在电枢外部。圆柱形套筒配有永久磁铁，以将永磁体径向向外固定到轭架上。在相邻的两个永磁体之间的位置处，在轭的底部形成用于从电动机的内部向外部排出冷却空气的排出孔。套筒限制飞溅水通过排放孔直接进入电机内部。

9. 发明授权

US5610445A Starter for engine having a ring gear 失效
标题翻译：具有齿圈的发动机起动器
公开(公告)号：US5610445A
公开(公告)日：1997-03-11
申请号：US567211
申请日：1995-12-05
申请人： Tsutomu Shiga , Nobuyuki Hayashi , Masanori Ohmi , Masami Niimi , Masahiro Katoh , Yasuhiro Nagao , Takeshi Araki
发明人： Tsutomu Shiga , Nobuyuki Hayashi , Masanori Ohmi , Masami Niimi , Masahiro Katoh , Yasuhiro Nagao , Takeshi Araki
IPC分类号： F02N15/06 , F02N11/00
CPC分类号： F02N15/067
摘要： Disclosed is a starter which is simplified in the structure of its pinion rotation regulating mechanism and is down-sized in its entire structure. A pinion regulating member abuts with a pinion and moves the pinion towards a ring gear by the rotation of an output shaft, while preventing rotation of the pinion. When the pinion abuts with the ring gear, the pinion regulating member bends and gradually rotates the pinion to mesh with the ring gear. By this arrangement and operation, generation of abrasion powder is reduced with reduced number of component parts.
摘要翻译：公开了一种起动器，其简化了其小齿轮旋转调节机构的结构，并且在其整体结构中下降。小齿轮调节构件与小齿轮抵接，并且通过输出轴的旋转使小齿轮朝向齿圈移动，同时防止小齿轮的旋转。当小齿轮与齿圈抵接时，小齿轮调节构件弯曲并逐渐旋转小齿轮与环形齿轮啮合。通过这种布置和操作，减少了组分部件的数量来减少磨损粉末的产生。

10. 发明授权

US5508577A Electric rotating machine 失效
标题翻译：电动旋转机
公开(公告)号：US5508577A
公开(公告)日：1996-04-16
申请号：US323346
申请日：1994-10-14
申请人： Tsutomu Shiga , Nobuyuki Hayashi , Masanori Ohmi , Masami Niimi , Mitsuhiro Murata
发明人： Tsutomu Shiga , Nobuyuki Hayashi , Masanori Ohmi , Masami Niimi , Mitsuhiro Murata
IPC分类号： H02K3/12 , H02K3/30 , H02K3/34 , H02K3/38 , H02K3/48 , H02K3/51 , H02K13/08 , H02K23/26 , H02K3/04
CPC分类号： H02K3/30 , H02K13/08 , H02K23/26 , H02K3/12 , H02K3/34 , H02K3/51 , H02K3/48
摘要： The provision of an electric rotating machine which can reduce the mechanical and thermal loads applied thereto. Coil arms and coil trunks are provided in roughly parallel orientation to the end faces of an armature core only through insulating rings and insulating spacers. Metal brush is disposed on coil arms, whereby the overall length of the armature can be remarkably shortened. In addition, a commutator, conventionally necessary, can be eliminated, whereby the length of the production process for the armature can be reduced. Moreover, in an arrangement where projections of the upper coil arm are fit in holes of the insulating spacer, as the displacement of the upper coil arm towards the outer periphery is regulated, the length of the axial protrusions of the upper coil arm from the end face of the armature core can be minimized. In addition, as extension portions and of the coil trunks are strongly pressed against and fixed to the side of armature core by fixing members, the resistance to the centrifugal force can be remarkably improved. Furthermore, as the extension portion of the lower coil arm is fit in a recessed part of the insulating spacer, the displacement of the lower coil arm in the axial direction towards the outer periphery can be prevented. Accordingly, the electric rotating machine according to the present invention can withstand more than two times as high a rotational speed as that of the conventional structure.
摘要翻译：提供可以减少施加到其上的机械和热负荷的旋转电机。线圈臂和线圈干线仅通过绝缘环和绝缘垫片以大致平行的方向设置在电枢铁芯的端面。金属刷布置在线圈臂上，从而能够显着地缩短电枢的整体长度。此外，可以消除通常需要的换向器，从而可以减小电枢的制造工艺的长度。此外，在将上部线圈臂的突起嵌入绝缘间隔物的孔的配置中，随着上部线圈臂朝向外周的位移的调节，上部线圈臂的轴向突起的长度从端部可以使电枢芯的表面最小化。此外，由于延伸部分和线圈干线通过固定部件强力地压靠固定在电枢铁芯的侧面，因此可以显着提高对离心力的抵抗力。此外，由于下线圈臂的延伸部分配合在绝缘间隔件的凹部中，因此可以防止下线圈臂在轴向方向朝向外周的位移。因此，根据本发明的旋转电机可以承受比传统结构的转速高两倍以上的转速。

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