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    • 2. 发明授权
    • Method for manufacturing castable metal matrix composite bodies and bodies produced thereby
    • 制造铸造金属基体复合体的方法
    • US06223805B1
    • 2001-05-01
    • US08231574
    • 1994-04-22
    • Charles Robert BanningJohn Thomas BurkeAlan Scott NagelbergVilupanur Alwar RaviMichael Allan RichmondChwen Chih Yang
    • Charles Robert BanningJohn Thomas BurkeAlan Scott NagelbergVilupanur Alwar RaviMichael Allan RichmondChwen Chih Yang
    • B22D1914
    • C22B21/0092C22B21/06C22C1/1036C22C2001/1047Y02P10/218
    • The present invention relates to a novel method for forming cast metal matrix composite bodies. In particular, the present invention relates to a novel method for forming or recycling metal matrix composite bodies so as to render such bodies in a condition for casting or recasting as a cast metal matrix composite body. Specifically, a scrap metal matrix composite body and preferably a scrap cast metal matrix composite body is placed into a crucible, optionally along with unreinforced matrix metal and/or virgin metal matrix composite material. Whether the scrap and/or virgin materials are placed into the crucible in solid or molten form, the contents of the crucible are ultimately rendered molten to form a composite melt. A means for applying high shearing rates to the composite melt, such as an impeller rotating at high speed is immersed into the composite melt and the composite melt is sheared for a time sufficient to comminute any entrained inclusions such as entrapped oxide skins to a size at which such comminuted inclusions are substantially ameliorated in terms of their effect on the fluidity of the composite melt and the mechanical properties of the subsequent cast metal matrix composite bodies. Upon conclusion of the high intensity shearing process, the high power shearing apparatus is removed from the composite melt and the composite melt is cast using appropriate techniques for casting metal matrix composite material.
    • 本发明涉及一种用于形成铸造金属基体复合体的新方法。 特别地,本发明涉及一种用于形成或再循环金属基体复合体的新方法,以使这些物体成为铸造或重铸的状态,作为铸造金属基体复合体。 具体地说,将废金属基质复合体和优选的废铸金属基质复合体放置在坩埚中,任选地与未增强的基体金属和/或原始金属基质复合材料一起。 废料和/或原始材料是否以固体或熔融形式放入坩埚中,坩埚的内容物最终被熔化形成复合熔体。 将高剪切速率施加到复合熔体的方法,例如高速旋转的叶轮,将其浸入复合熔体中,并将​​复合熔体剪切一段时间,足以将任何夹带的夹杂物(例如截留的氧化皮)粉碎至大小 这些粉碎的夹杂物在其对复合材料熔体流动性的影响和随后的铸造金属基体复合体的机械性能方面基本上得到改善。 在高强度剪切过程结束后,从复合熔体中除去高功率剪切装置,并使用合适的铸造金属基复合材料的技术来铸造复合熔体。
    • 3. 发明授权
    • Method for making self-supporting composite bodies
    • 制造自支撑复合体的方法
    • US5855955A
    • 1999-01-05
    • US815499
    • 1997-03-11
    • Terry Dennis ClaarVilupanur Alwar RaviMichael Allan RichmondPhilip Joseph RoachBarry Robert Rossing
    • Terry Dennis ClaarVilupanur Alwar RaviMichael Allan RichmondPhilip Joseph RoachBarry Robert Rossing
    • C04B35/65C04B41/50C04B41/87C23C10/08C23C26/00C23C16/30
    • C04B41/009C04B35/652C04B41/5057C04B41/87C23C10/08C23C26/00
    • This invention relates generally to a novel directed metal oxidation process which is utilized to produce self-supporting bodies. In some of the more specific aspects of the invention, a parent metal (e.g., a parent metal vapor) is induced to react with at least one solid oxidant-containing material to result in the directed growth of a reaction product which is formed from a reaction between the parent metal and the solid oxidant-containing material. The inventive process can be utilized to form bodies having substantially homogeneous compositions, graded compositions, and macrocomposite bodies.In a preferred embodiment, a substance comprising a filler material and a solid oxidant, preferably an admixture of particulates, is coated onto at least a portion of the solid oxidant-containing material. Such a technique is particularly advantageous for forming relatively thick reaction product layers which might not otherwise develop to the desired thickness using the original "directed growth" embodiment. In a particularly preferred embodiment, the solid oxidant and the solid oxidant-containing material have the same chemical composition, and the filler material and the reaction product have the same chemical composition.
    • 本发明一般涉及用于生产自支撑体的新颖的定向金属氧化方法。 在本发明的一些更具体的方面中,诱导母体金属(例如母体金属蒸汽)与至少一种含固体氧化剂的材料反应,导致反应产物的直接生长,所述反应产物由 母体金属和含固体氧化剂的材料之间的反应。 本发明的方法可以用于形成具有基本上均匀的组合物,分级组合物和大复合体的本体。 在优选的实施方案中,将包含填料和固体氧化剂,优选颗粒混合物的物质涂覆在至少一部分含固体氧化剂的材料上。 这种技术对于形成相对较厚的反应产物层是特别有利的,其可以使用原始的“定向生长”实施例不会另外发展成所需的厚度。 在特别优选的实施方案中,固体氧化剂和含固体氧化剂的材料具有相同的化学组成,并且填料和反应产物具有相同的化学组成。
    • 4. 发明授权
    • Method for making self supporting composite bodies
    • 制造自支撑复合体的方法
    • US5674562A
    • 1997-10-07
    • US476158
    • 1995-06-07
    • Terry Dennis ClaarVilupanur Alwar RaviMichael Allan RichmondPhilip Joseph RoachBarry Robert Rossing
    • Terry Dennis ClaarVilupanur Alwar RaviMichael Allan RichmondPhilip Joseph RoachBarry Robert Rossing
    • C04B35/65C04B41/50C04B41/87C23C10/08C23C10/16C23C26/00C23C16/30
    • C04B35/652C04B41/009C04B41/5057C04B41/87C23C10/08C23C10/16C23C26/00
    • This invention relates generally to a novel directed metal oxidation process which is utilized to produce self-supporting bodies. In some of the more specific aspects of the invention, a parent metal (e.g., a parent metal vapor) is induced to react with at least one solid oxidant-containing material to result in the directed growth of a reaction product which is formed from a reaction between the parent metal and the solid oxidant-containing material. The inventive process can be utilized to form bodies having substantially homogeneous compositions, graded compositions, and macrocomposite bodies. In a preferred embodiment, the reaction product may be chemically modified or a different reaction product may be coated thereon. Specifically, once a first reaction product is formed on a solid oxidant-containing material, the formed body may be exposed to a vapor-phase parent metal different from the first parent metal. Alternatively, the formed body may be exposed to a vapor-phase oxidant having a different chemical composition then the solid oxidant-containing material. Still further, a non-stoichiometric reaction product deficient in the oxidant component may be made more stoichiometric by heating the self-supporting body in the absence of reaction product growth conditions at a temperature and for a time sufficient to effect diffusion of additional oxidant from the solid oxidant-containing material into the sub-stoichiometric reaction product, thereby increasing its stoichiometry.
    • 本发明一般涉及用于生产自支撑体的新颖的定向金属氧化方法。 在本发明的一些更具体的方面中,诱导母体金属(例如母体金属蒸汽)与至少一种含固体氧化剂的材料反应,导致反应产物的直接生长,所述反应产物由 母体金属和含固体氧化剂的材料之间的反应。 本发明的方法可以用于形成具有基本上均匀的组合物,分级组合物和大复合体的本体。 在优选的实施方案中,反应产物可以被化学改性,或者可以在其上涂覆不同的反应产物。 具体地说,一旦在含固体氧化剂的材料上形成第一反应产物,就可将成形体暴露于不同于第一母体金属的气相母体金属。 或者,成形体可以暴露于具有不同化学组成的气相氧化剂,然后暴露于含固体氧化剂的材料。 此外,通过在不存在反应产物生长条件的条件下加热自支撑体,可以使缺乏氧化剂组分的非化学计量的反应产物变得更加化学计量,温度和时间足以使另外的氧化剂从 含固体氧化剂的材料进入亚化学计量反应产物,从而增加其化学计量。
    • 5. 发明授权
    • Composite bodies and methods for making same
    • 复合体及其制作方法
    • US6113982A
    • 2000-09-05
    • US472619
    • 1995-06-07
    • Terry Dennis ClaarVilupanur Alwar RaviPhilip Joseph Roach
    • Terry Dennis ClaarVilupanur Alwar RaviPhilip Joseph Roach
    • C04B35/65C04B41/50C04B41/87C23C10/08C23C10/16C23C26/00C23C16/00
    • C04B41/009C04B35/652C04B41/5057C04B41/87C23C10/08C23C10/16C23C26/00
    • This invention relates generally to a novel directed metal oxidation process which is utilized to produce self-supporting bodies. In some of the more specific aspects of the invention, a parent metal (e.g., a parent metal vapor) is induced to react with at least one solid oxidant-containing material to result in the directed growth of a reaction product which is formed from a reaction between the parent metal and the solid oxidant-containing material. The inventive process can be utilized to form bodies having substantially homogeneous compositions, graded compositions, and macrocomposite bodies.In a preferred embodiment, the reaction product may be chemically modified or a different reaction product may be coated thereon. Specifically, once a first reaction product is formed on a solid oxidant-containing material, the formed body may be exposed to a vapor-phase parent metal different from the first parent metal. Alternatively the formed body may be exposed to a vapor-phase oxidant having a different chemical composition then the solid oxidant-containing material. Still further, a non-stoichiometric reaction product deficient in the oxidant component may be made more stoichiometric by heating the self-supporting body in the absence of reaction product growth conditions at a temperature and for a time sufficient to effect diffusion of additional oxidant from the solid oxidant-containing material into the sub-stoichiometric reaction product, thereby increasing its stoichiometry.
    • 本发明一般涉及用于生产自支撑体的新颖的定向金属氧化方法。 在本发明的一些更具体的方面中,诱导母体金属(例如母体金属蒸汽)与至少一种含固体氧化剂的材料反应,导致反应产物的直接生长,所述反应产物由 母体金属和含固体氧化剂的材料之间的反应。 本发明的方法可以用于形成具有基本上均匀的组合物,分级组合物和大复合体的本体。 在优选的实施方案中,反应产物可以被化学改性,或者可以在其上涂覆不同的反应产物。 具体地说,一旦在含固体氧化剂的材料上形成第一反应产物,就可将成形体暴露于不同于第一母体金属的气相母体金属。 或者,成形体可以暴露于具有不同化学组成的气相氧化剂,然后暴露于含固体氧化剂的材料。 此外,通过在不存在反应产物生长条件的条件下加热自支撑体,可以使缺乏氧化剂组分的非化学计量的反应产物变得更加化学计量,温度和时间足以使另外的氧化剂从 含固体氧化剂的材料进入亚化学计量反应产物,从而增加其化学计量。