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    • 1. 发明申请
    • MICRO PROTRUSION-DEPRESSION STRUCTURE AND METHOD FOR PRODUCING THE SAME
    • 微生物侵蚀抑制结构及其生产方法
    • US20110117324A1
    • 2011-05-19
    • US12946219
    • 2010-11-15
    • Koju ITOHidekazu YAMAZAKI
    • Koju ITOHidekazu YAMAZAKI
    • B32B3/30B05D3/02
    • B05D1/42B05D5/02Y10T428/24496
    • A hydrophobic liquid containing a dispersion medium and fine particles is prepared. The fine particles have insolubility of a certain level in a predetermined liquid having a hydrophobic character. The hydrophobic liquid is applied to a support to be a film thereon. Wet gas is blown to the film. Water vapor is condensed from ambient air on a surface of the film to generate water drops thereon. A dispersion medium evaporating gas is blown to the film, such that the dispersion medium is evaporated from the film. A water drop evaporating gas is blown to the film, such that the water drops are evaporated from the film. Accordingly, the water drops function as the template for forming pores, such that the pores are formed on a micro protrusion-depression structure constituted by the fine particles.
    • 制备含有分散介质和细颗粒的疏水性液体。 细颗粒在具有疏水特性的预定液体中具有一定水平的不溶性。 将疏水性液体施加到支撑体上以作为其上的膜。 湿气被吹到薄膜上。 水蒸汽在膜的表面上从环境空气冷凝,在其上产生水滴。 将分散介质蒸发气体吹送到膜,使得分散介质从膜蒸发。 将水滴蒸发气体吹向薄膜,使得水滴从薄膜中蒸发掉。 因此,水滴用作形成孔的模板,使得孔由形成在由微细颗粒构成的微突起 - 凹陷结构上形成。
    • 2. 发明申请
    • POROUS FILM PRODUCTION METHOD AND APPARATUS
    • 多孔膜生产方法和装置
    • US20090232982A1
    • 2009-09-17
    • US12404771
    • 2009-03-16
    • Koju ITOHidekazu Yamazaki
    • Koju ITOHidekazu Yamazaki
    • B05D5/00C23C16/54
    • B05D5/02B05D3/007B05D3/0254
    • A coating liquid containing a polymer and a hydrophobic solvent is applied to a support to form a coating film. Water vapor is condensed from ambient air on a surface of the coating film. A hydrophobic solvent is evaporated until a content rate of the solvent in the coating film reaches 50 wt %. The coating film is caused to contact with liquid water. The hydrophobic solvent contained in the coating film is moved from the coating film to the water. The water and the solvent are evaporated from the coating film. Thus, a porous film having a plurality of pores is produced. It is unnecessary to adjust a surface temperature of the coating film and a dew point of the gas around the coating film precisely. It becomes possible to evaporate the hydrophobic solvent contained in the coating film rapidly.
    • 将含有聚合物和疏水性溶剂的涂布液施加到载体上以形成涂膜。 水蒸气在涂膜的表面上从环境空气中冷凝。 将疏水性溶剂蒸发直到涂膜中溶剂的含量达到50重量%。 使涂膜与液态水接触。 涂膜中所含的疏水性溶剂从涂膜移至水中。 水和溶剂从涂膜蒸发。 因此,制造具有多个孔的多孔膜。 不需要精确地调整涂膜的表面温度和涂膜周围的气体的露点。 可以快速蒸发涂膜中所含的疏水性溶剂。
    • 4. 发明申请
    • POROUS MATERIAL PRODUCTION METHOD
    • 多孔材料生产方法
    • US20100247762A1
    • 2010-09-30
    • US12749921
    • 2010-03-30
    • Koju ITOTsukasa ISHIHARAHidekazu YAMAZAKI
    • Koju ITOTsukasa ISHIHARAHidekazu YAMAZAKI
    • B05D5/00
    • C08J5/18C08J9/28
    • In a coating zone, a cylindrical tube is soaked in and taken out from a solution, such that a coating film is formed on a curved surface of the tube. In a wet gas zone, while a first gas feeding nozzle having a gas outlet moves in a state where the gas outlet faces an outer peripheral surface of the tube, wet gas is blown toward the coating film through the gas outlet. Water drops are generated on the coating film and grown up. In a dry gas zone, as in the case of the first gas feeding nozzle, while a second gas feeding nozzle having a gas outlet moves, dry gas is blown toward the coating film through the gas outlet. Solvent and water drops are evaporated from the coating film. Pores form from the water drops as a template for the porous material on the coating film.
    • 在涂布区域中,将圆筒形管浸泡并从溶液中取出,使得在管的弯曲表面上形成涂膜。 在湿气区域中,具有气体出口的第一气体供给喷嘴在气体出口朝向管的外周面的状态下移动,湿气通过气体出口吹向涂膜。 在涂膜上产生水滴并长大。 在干燥气体区域中,与第一气体供给喷嘴的情况相同,当具有气体出口的第二气体供给喷嘴移动时,干燥气体通过气体出口吹向涂膜。 溶剂和水滴从涂膜中蒸发掉。 从水滴形成孔,作为涂膜上的多孔材料的模板。
    • 5. 发明申请
    • POROUS FILM PRODUCTION METHOD AND APPARATUS
    • 多孔膜生产方法和装置
    • US20100075032A1
    • 2010-03-25
    • US12565149
    • 2009-09-23
    • Koju ITOHidekazu Yamazaki
    • Koju ITOHidekazu Yamazaki
    • B05D5/00B05C11/00
    • B05D5/00B05C5/007B05C5/0254B05C9/12B05D3/105B05D7/04B05D2252/02
    • A coating die has a discharge port for discharging a solution. A chamber has an opening. The coating die and chamber are disposed such that the discharge port and the opening are close to a support moving in an X direction. The solution is discharged through the discharge port. The discharged solution is applied to a surface of the support as a coating film. Wet air having parameters ΔTw and ΔTsolv adjusted to a predetermined range is blown through the opening to the discharged solution. The wet air contacts the solution so water vapor condenses on the surface of the solution to generate water drops. While the water drops grow up, a solvent is evaporated from the solution actively. The growth of cores of the water drops is prevented at an early stage by utilizing a decrease in fluidity of the solution due to the evaporation of the solvent.
    • 涂布模具具有用于排出溶液的排出口。 一个房间有一个开口。 涂布模具和室被布置成使得排出口和开口靠近在X方向上移动的支撑件。 溶液通过排出口排出。 将排出的溶液作为涂膜施加到载体的表面。 将具有参数&Dgr; Tw和&Dgr; Tsolv的湿空气调节到预定范围,通过开口吹到排出的溶液中。 湿空气接触溶液,使水蒸汽在溶液表面冷凝,产生水滴。 当水滴长大时,从溶液中积极地蒸发溶剂。 通过利用溶剂的蒸发使溶液的流动性降低,可以在早期阶段防止水滴芯的生长。
    • 6. 发明申请
    • METHOD FOR PRODUCING POROUS FILM
    • 生产多孔膜的方法
    • US20090246365A1
    • 2009-10-01
    • US12413938
    • 2009-03-30
    • Koju ITOHidekazu Yamazaki
    • Koju ITOHidekazu Yamazaki
    • B05D5/00
    • B05D5/02B05D1/02B05D3/007B05D3/0254
    • After a second liquid is applied to a support and dried, a first liquid is applied thereon. On a film of the first liquid, a third liquid (water) is supplied in droplets using an inkjet-type liquid supply unit. An area supplied with the droplets is referred to as porous area. Next, an organic solvent is evaporated from the film and the droplets are evaporated from the porous area. Thus, a porous film is obtained. The porous film has the porous areas in which a plurality of pores are arranged. Since the droplets are directly formed by an inkjet printing method, a condensation process and a droplet growing process are unnecessary. Thus, the porous film is produced efficiently. Shapes of the porous areas can be changed easily. The porous areas can be formed on the porous film in various patterns.
    • 将第二液体施加到载体上并干燥后,在其上施加第一液体。 在第一液体的膜上,使用喷墨型液体供给单元以液滴形式供给第三液体(水)。 提供有液滴的区域被称为多孔区域。 接下来,从膜中蒸发有机溶剂,并从多孔区域蒸发液滴。 因此,得到多孔膜。 多孔膜具有排列有多个孔的多孔区域。 由于通过喷墨打印方法直接形成液滴,所以不需要冷凝过程和液滴生长过程。 因此,有效地制造多孔膜。 多孔区域的形状可以轻松改变。 可以以多种形式在多孔膜上形成多孔区域。
    • 7. 发明申请
    • POROUS FILM PRODUCTION METHOD
    • 多孔膜生产方法
    • US20110024935A1
    • 2011-02-03
    • US12846073
    • 2010-07-29
    • Koju ITOHidekazu YAMAZAKI
    • Koju ITOHidekazu YAMAZAKI
    • B29C44/32
    • B29C67/202
    • A solution of polymer uniformly dissolved into a solvent is prepared in a solution preparing step. The solvent contains good and poor solvent components for the polymer. The solution is discharged from a coating die to a support to be a coating film thereon in a primary body forming step. A water drop generating step and a fluidity decreasing step are performed in parallel with each other while wet air is applied to the coating film. Water drops are generated on a surface of the coating film in the water drop generating step. The good solvent component is evaporated from the coating film to decrease fluidity of the solution for forming the coating film in the fluidity decreasing step. In the water drop evaporating step, dry air is applied to the coating film. The solvent and the water drops are evaporated from the coating film to obtain the porous film.
    • 在溶液制备步骤中制备均匀溶解在溶剂中的聚合物溶液。 溶剂含有聚合物的良好和差的溶剂组分。 在主体形成工序中,将溶液从涂布模具排出到作为其上的涂膜的载体上。 在将湿空气施加到涂膜的同时,并行地进行水滴产生步骤和流动性降低步骤。 在水滴生成工序中,在涂膜的表面产生水滴。 从涂膜中蒸发出良好的溶剂组分,以降低在流动性降低步骤中形成涂膜的溶液的流动性。 在水滴蒸发步骤中,将干燥空气施加到涂膜上。 溶剂和水滴从涂膜蒸发得到多孔膜。
    • 8. 发明申请
    • METHOD FOR PRODUCING POROUS FILM
    • 生产多孔膜的方法
    • US20090246388A1
    • 2009-10-01
    • US12414099
    • 2009-03-30
    • Koju ITOHidekazu YAMAZAKI
    • Koju ITOHidekazu YAMAZAKI
    • B05D5/00
    • B05D1/42B05D1/26B05D1/36B05D3/0254B05D5/00
    • A second liquid is applied to a support and dried to form a middle layer. Then, a first liquid is applied to the middle layer. A third liquid is applied to a film of the first liquid using an inkjet type liquid supply unit to form a porous area. The first and third liquids differ in interfacial tension against water. Moist air is supplied to the porous area to cause condensation. In a third chamber, the condensation grows into large droplets, and a solvent is evaporated from the film. Thereafter, the droplets are evaporated from the porous area. Thus, a porous film in which a plurality of pores are arranged is produced. Since the porous area is formed by inkjet printing method, size, shape, and conditions of the porous area is easily changed.
    • 将第二液体施加到载体上并干燥以形成中间层。 然后,将第一液体施加到中间层。 使用喷墨型液体供给单元将第三液体施加到第一液体的膜上以形成多孔区域。 第一和第三种液体与水的界面张力不同。 潮湿空气被供应到多孔区域以引起冷凝。 在第三室中,冷凝物生长成大的液滴,溶剂从膜中蒸发掉。 此后,液滴从多孔区蒸发。 因此,制造其中布置有多个孔的多孔膜。 由于通过喷墨印刷法形成多孔区域,容易改变多孔区域的尺寸,形状和条件。