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1. 发明申请

US20050265883A1 Dust ccre and process for producing the same 审中-公开
标题翻译：除尘器及其制造方法
公开(公告)号：US20050265883A1
公开(公告)日：2005-12-01
申请号：US10520119
申请日：2003-07-09
申请人： Kei Ishii , Tamio Takada , Isao Makino , Masaki Shimizu
发明人： Kei Ishii , Tamio Takada , Isao Makino , Masaki Shimizu
IPC分类号： H01F1/26 , H01F27/255 , H01F41/02 , H01F1/28
CPC分类号： H01F1/26 , H01F27/255 , H01F41/0246
摘要： A powdered core made by compacting of a mixture of iron powder and resin powder of insulating binder, wherein the iron powder is composed of atomized iron powder and reduced iron powder, and the resin powder is any one of thermosetting polyimide powder, a mixture of both thermosetting polyimide powder and polytetrafluoroethylene powder, thermoplastic polyimide powder, and a mixture of both thermoplastic polyimide powder and polytetrafluoroethylene powder, which is followed by heat treatment, thereby obtaining a powdered core having high magnetic flux density, low iron loss, and having excellent machinability in shaping, cutting or drilling without forming any,defects such as chipping or cracks.
摘要翻译：通过压制铁粉和绝缘粘合剂树脂粉末的混合物制成的粉末芯，其中铁粉由雾化铁粉和还原铁粉组成，树脂粉末是热固性聚酰亚胺粉末，两者的混合物热固性聚酰亚胺粉末和聚四氟乙烯粉末，热塑性聚酰亚胺粉末以及热塑性聚酰亚胺粉末和聚四氟乙烯粉末的混合物，然后进行热处理，从而获得具有高磁通密度，低铁损，并且具有优异机械加工性的粉末芯成型，切割或钻孔而不形成任何缺陷，例如碎裂或裂纹。

2. 发明申请

US20070051430A1 Production method for powdered core 有权
公开(公告)号：US20070051430A1
公开(公告)日：2007-03-08
申请号：US11591635
申请日：2006-11-02
申请人： Chio Ishihara , Kazuo Asaka , Kei Ishii , Tamio Takada , Tsuyoshi Akao , Isao Makino
发明人： Chio Ishihara , Kazuo Asaka , Kei Ishii , Tamio Takada , Tsuyoshi Akao , Isao Makino
IPC分类号： H01F1/33
CPC分类号： H01F41/0246 , B22F2998/00 , H01F1/24 , C22C32/0094
摘要： The present invention provides a production method for a powdered core, including steps of preparing a mixture including a soft magnetic powder and a resin powder to obtain a mixture, compacting the mixture into a predetermined shape to obtain a green compact and heating the green compact, and wherein the resin powder has a median size of not more than 50 μm, and the resin powder amount is 0.01 to 5 vol %. The method reduces production cost, and decreases eddy-current loss We and hysteresis loss Wh, whereby a powdered core in which a durability is improved and the technical advantages are expanded can be provided.

3. 发明授权

US07211158B2 Production method for powdered core 有权
标题翻译：粉芯生产方法
公开(公告)号：US07211158B2
公开(公告)日：2007-05-01
申请号：US10529733
申请日：2003-09-30
申请人： Chio Ishihara , Kazuo Asaka , Kei Ishii , Tamio Takada , Tsuyoshi Akao , Isao Makino
发明人： Chio Ishihara , Kazuo Asaka , Kei Ishii , Tamio Takada , Tsuyoshi Akao , Isao Makino
IPC分类号： H01F1/22 , H01F1/24 , H01F1/28
CPC分类号： H01F41/0246 , B22F2998/00 , H01F1/24 , C22C32/0094
摘要： The present invention provides a production method for a powdered core, including steps of preparing a mixture including a soft magnetic powder and a resin powder to obtain a mixture, compacting the mixture into a predetermined shape to obtain a green compact and heating the green compact, and wherein the resin powder has a median size of not more than 50 μm, and the resin powder amount is 0.01 to 5 vol %. The method reduces production cost, and decreases eddy-current loss We and hysteresis loss Wh, whereby a powdered core in which a durability is improved and the technical advantages are expanded can be provided.
摘要翻译：本发明提供一种粉末芯的制造方法，包括以下步骤：制备包含软磁性粉末和树脂粉末的混合物以获得混合物，将混合物压实成预定形状以获得生坯并加热生坯，并且其中树脂粉末的中值粒径不大于50μm，树脂粉末的量为0.01〜5体积％。该方法降低了生产成本，并且降低了涡电流损耗W e e和滞后损耗W hh，从而提高耐久性和技术优点的粉末芯可以提供。

4. 发明申请

US20050242460A1 Method for producing dust core 有权
标题翻译：粉尘芯生产方法
公开(公告)号：US20050242460A1
公开(公告)日：2005-11-03
申请号：US10529733
申请日：2003-09-30
申请人： Chio Ishihara , Kazuko Asaka , Kei Ishii , Tamio Takada , Tsuyoshi Akao , Isao Makino
发明人： Chio Ishihara , Kazuko Asaka , Kei Ishii , Tamio Takada , Tsuyoshi Akao , Isao Makino
IPC分类号： H01F1/24 , H01F41/02
CPC分类号： H01F41/0246 , B22F2998/00 , H01F1/24 , C22C32/0094
摘要： The present invention provides a production method for a powdered core, including steps of preparing a mixture including a soft magnetic powder and a resin powder to obtain a mixture, compacting the mixture into a predetermined shape to obtain a green compact and heating the green compact, and wherein the resin powder has a median size of not more than 50 μm, and the resin powder amount is 0.01 to 5 vol %. The method reduces production cost, and decreases eddy-current loss We and hysteresis loss Wh, whereby a powdered core in which a durability is improved and the technical advantages are expanded can be provided.
摘要翻译：本发明提供一种粉末芯的制造方法，包括以下步骤：制备包含软磁性粉末和树脂粉末的混合物以获得混合物，将混合物压实成预定形状以获得生坯并加热生坯，并且其中树脂粉末的中值粒径不大于50μm，树脂粉末的量为0.01〜5体积％。该方法降低了生产成本，并且降低了涡电流损耗W e e和滞后损耗W hh，从而提高耐久性和技术优点的粉末芯可以提供。

5. 发明授权

US07273527B2 Production method for powdered core 有权
公开(公告)号：US07273527B2
公开(公告)日：2007-09-25
申请号：US11591635
申请日：2006-11-02
申请人： Chio Ishihara , Kazuo Asaka , Kei Ishii , Tamio Takada , Tsuyoshi Akao , Isao Makino
发明人： Chio Ishihara , Kazuo Asaka , Kei Ishii , Tamio Takada , Tsuyoshi Akao , Isao Makino
IPC分类号： H01F1/22 , H01F1/24 , H01F1/28
CPC分类号： H01F41/0246 , B22F2998/00 , H01F1/24 , C22C32/0094
摘要： The present invention provides a production method for a powdered core, including steps of preparing a mixture including a soft magnetic powder and a resin powder to obtain a mixture, compacting the mixture into a predetermined shape to obtain a green compact and heating the green compact, and wherein the resin powder has a median size of not more than 50 μm, and the resin powder amount is 0.01 to 5 vol %. The method reduces production cost, and decreases eddy-current loss We and hysteresis loss Wh, whereby a powdered core in which a durability is improved and the technical advantages are expanded can be provided.

6. 发明授权

US5967110A Fe-based sintered alloy manufacturing process, Fe-based sintered alloy manufactured through thereof and bearing cap 失效
标题翻译： Fe基烧结合金制造工艺，通过其制造的Fe基烧结合金和轴承盖
公开(公告)号：US5967110A
公开(公告)日：1999-10-19
申请号：US65277
申请日：1998-04-23
申请人： Tadayuki Tsutsui , Bo Hu , Kei Ishii , Hideo Shikata , Jun Sakai
发明人： Tadayuki Tsutsui , Bo Hu , Kei Ishii , Hideo Shikata , Jun Sakai
IPC分类号： F16C35/00 , B22F3/10 , B22F7/00 , C22C33/02 , F02F7/00
CPC分类号： B22F3/1003
摘要： There is disclosed a method for manufacturing an Fe-based sintered alloy which is superb in machinability. This process comprises the steps of coating a paste-like coating agent including a compound of boron to a surface of a compact of Fe-based or Fe, Cu-based sintered alloy powder including carbon or a pre-sintered compact obtained by heating the compact at a diffusion temperature or less of carbon, and sintering a resultant compact or a pre-sintered compact at a diffusion temperature or more of carbon. An Fe-based sintered alloy manufactured through this process and a bearing cap made of such an Fe-based sintered alloy are also disclosed. In the invention, a film including a compound of boron and pyrolytic resin can be used instead of the paste-like coating agent.
摘要翻译：公开了一种制造铁素体烧结合金的方法，该方法在机械加工性方面是极好的。该方法包括以下步骤：将包含硼化合物的糊状涂层剂涂覆在包含碳的Fe基或Fe，Cu基烧结合金粉末或通过加热该压块获得的预烧结体在扩散温度以下的碳上，在碳的扩散温度以上烧结得到的压块或预烧结体。还公开了通过该方法制造的Fe基烧结合金和由这种Fe基烧结合金制成的轴承盖。在本发明中，可以使用含有硼化合物和热解性树脂的膜代替膏状涂布剂。

7. 发明授权

US5529602A Sintered iron alloy resistant to abrasion at high temperature and method of manufacturing the same 失效
标题翻译：耐高温磨损的烧结铁合金及其制造方法
公开(公告)号：US5529602A
公开(公告)日：1996-06-25
申请号：US392183
申请日：1995-02-22
申请人： Kei Ishii , Yoshimasa Aoki , Hideaki Kawata , Akira Fujiki , Katsuyuki Nakamura , Kazuhiko Takahashi
发明人： Kei Ishii , Yoshimasa Aoki , Hideaki Kawata , Akira Fujiki , Katsuyuki Nakamura , Kazuhiko Takahashi
IPC分类号： C22C33/02 , C22C38/00 , C22C38/60 , F01L3/04 , F02B1/04 , F02B3/06 , C22C29/00
CPC分类号： F01L3/04 , C22C33/0207 , C22C33/0285 , F02B1/04 , F02B2275/18 , F02B3/06 , Y10T428/12042
摘要： Disclosed is a sintered iron alloy and a method of manufacturing the same. The sintered alloy comprises: an alloy matrix and a lead phase for imparting lubricability to the sintered alloy. The alloy matrix comprises a first alloy phase being composed of 0.5 to 3% nickel by weight, 0.5 to 3% molybdenum by weight, 5.5 to 7.5% cobalt by weight, 0.6 to 1.2% carbon by weight, and the balance iron, and a second alloy phase being composed of 26 to 30% molybdenum by weight, 7 to 9% chromium by weight, 1.5 to 2.5% silicon by weight, and the balance cobalt. The content of the lead phase in the sintered alloy is not more than 3.5% by weight. The lead phase is dispersed in the alloy matrix and a pore which is formed in the alloy matrix. The ratio of the lead dispersed in the alloy matrix to the total lead phase is 60% by weight or more, and the lead phase dispersed in the alloy matrix is particles in which the maximum particle size is 10 .mu.m or less. In manufacture, a lead powder having a particle size of approximately 50 .mu.m or less is mixed a first raw material powder for the first alloy phase and a second raw material powder for the second alloy phase at a lead content of not more than 3.5% by weight. After compacting and sintering the mixture, the sintered compact is cooled so that the temperature of the compact in the vicinity of 328.degree. C. is cooled at a cooling rate of approximately 2.degree. C./min. or more.
摘要翻译：公开了一种烧结铁合金及其制造方法。烧结合金包括：赋予烧结合金润滑性的合金基体和铅相。该合金基体包括第一合金相，其由0.5-3重量％的镍，0.5-3重量％的钼，5.5-7.5重量％的碳，0.6-1.2重量％的碳和余量的铁组成，第二合金相由26〜30重量％的钼，7〜9重量％的铬，1.5〜2.5重量％的硅和余量的钴组成。烧结合金中铅相的含量不超过3.5重量％。铅相分散在合金基体中，并形成在合金基体中的孔。分散在合金基体中的铅与总铅相的比例为60重量％以上，分散在合金基体中的铅相是最大粒径为10μm以下的粒子。在制造时，将粒径约为50μm以下的铅粉末，以不超过3.5％的铅含量混合第一合金相的第一原料粉末和第二合金相的第二原料粉末，重量。压实烧结混合物后，将烧结体冷却至328℃附近的压坯温度以约2℃/分钟的冷却速度冷却。或者更多。

8. 发明授权

US5049183A Sintered machine part and method 失效
标题翻译：烧结机零件及方法
公开(公告)号：US5049183A
公开(公告)日：1991-09-17
申请号：US589413
申请日：1990-09-28
申请人： Tsutomu Saka , Akira Fujiwara , Tadayuki Tsutsui , Osamu Murai , Kei Ishii
发明人： Tsutomu Saka , Akira Fujiwara , Tadayuki Tsutsui , Osamu Murai , Kei Ishii
IPC分类号： F16D23/06 , B22F1/00 , B22F5/00 , C22C33/02 , C22C38/00 , C22C38/16
CPC分类号： C22C33/0257 , C22C33/0207
摘要： A method of manufacturing a sintered machine part, by which the machine part can be manufactured to be sufficiently strong, wear and abrasion resistive, and durable against the fatigue caused by recursive impacts, without the heat treatments. In the method, a machine part composed of 0.1 to 0.8% of carbon by weight, 2 to 6% of nickel by weight, 0.6 to 1.6% of molybdenum by weight, 1 to 3% of copper by weight and balance iron is manufactured by mixing partially diffused alloy powder composed of 2 to 6% of nickel by weight, 0.4 to 0.6% of molybdenum by weight, 1 to 3% of copper by weight and balance iron with graphite powder amounting to 0.1 to 0.8% by weight and molybdenum simple powder having 2 to 7 .mu.m mean particle size amounting to 0.2 to 1% by weight, and then by compacting the mixed powder and sintering the compact.
摘要翻译：一种制造烧结机部件的方法，通过该方法可以将机器部件制造得足够坚固，耐磨耗和耐磨性，并且耐受由循环冲击引起的疲劳，而不进行热处理。在该方法中，由0.1重量％〜0.8重量％的重量，2重量％以上6重量％的镍，0.6重量％〜1.6重量％的钼，1重量％以上的铜和1重量％的铁组成的机器部件由混合部分扩散合金粉末，其组成为2重量％〜6重量％的镍，0.4重量％〜0.6重量％的钼，1重量％〜3重量％的铜，余量为石墨粉末的铁为0.1〜0.8重量％，钼简单平均粒径为2〜7μm的粉末为0.2〜1重量％，然后压制混合粉末并烧结该成形体。

9. 发明授权

US4778522A Wear resistant iron-base sintered alloy 失效
标题翻译：耐磨铁基烧结合金
公开(公告)号：US4778522A
公开(公告)日：1988-10-18
申请号：US23631
申请日：1987-03-09
申请人： Yoshihiro Maki , Makoto Kano , Akira Fujiki , Ichiro Tanimoto , Hiroyuki Endo , Yukata Ikenoue , Kei Ishii
发明人： Yoshihiro Maki , Makoto Kano , Akira Fujiki , Ichiro Tanimoto , Hiroyuki Endo , Yukata Ikenoue , Kei Ishii
IPC分类号： C22C38/00 , C22C33/02 , C22C38/52 , C22C29/06 , C22C29/08
CPC分类号： C22C33/0278
摘要： A wear resistant iron-base sintered alloy consists essentially of at least one selected from the group consisting of molybdenum and tungsten, ranging from 5 to 20% by weight, chromium ranging from 2 to 10% by weight, silicon ranging from 0.1 to 0.9% by weight, manganese ranging not more than 0.7% by weight, phosphorus ranging not more than 0.05% by weight, carbon ranging from 0.1 to 0.8% by weight, boron ranging from 0.5 to 2.0% by weight, and balance including iron and an impurity, so that fine multiple carbide, multiple boride, and/or multiple carbide-boride can be homogeneously dispersed as hard grains in the structure of a matrix, thereby exhibiting excellent wear resistance, scuffing resistance and pitting resistance.
摘要翻译：耐磨铁基烧结合金主要由选自钼和钨组成的组中的至少一种组成，其范围为5-20重量％，2-10重量％的铬，0.1-0.9重量％的硅，的锰，不超过0.7重量％，磷不超过0.05重量％，碳为0.1〜0.8重量％，硼为0.5〜2.0重量％，余量为铁和杂质，使得多个碳化物，多重硼化物和/或多个碳化物 - 硼化物能够在基体的结构中均匀地分散成硬质颗粒，从而表现出优异的耐磨性，耐擦伤性和耐点蚀性。

10. 发明申请

US20060171838A1 Sintered sprocket for silent chain and production method therefor 有权
标题翻译：用于无声链的烧结链轮及其制造方法
公开(公告)号：US20060171838A1
公开(公告)日：2006-08-03
申请号：US11397702
申请日：2006-04-05
申请人： Akira Fujiki , Yukihiro Maekawa , Yutaka Mabuchi , Takashi Murata , Takashi Suzuki , Jyun-ichi Yamada , Tadayuki Tsutsui , Kei Ishii
发明人： Akira Fujiki , Yukihiro Maekawa , Yutaka Mabuchi , Takashi Murata , Takashi Suzuki , Jyun-ichi Yamada , Tadayuki Tsutsui , Kei Ishii
IPC分类号： B22F3/12
CPC分类号： C22C33/0264 , B22F3/164 , B22F5/08 , B22F2003/023 , B22F2003/248 , B22F2998/00 , B22F2998/10 , B22F2999/00 , C22C33/02 , F01L1/022 , F01L2101/00 , F01L2103/00 , F16H55/06 , F16H55/30 , B22F2207/11 , B22F9/082 , B22F3/02 , B22F3/10 , B22F3/24 , B22F3/1109
摘要： A sintered sprocket for a silent chain is obtained from a material with few addition elements by a simple densifying method. The sintered sprocket is made of an ferrous material having an ovarall composition containing Cu at 1 to 2%, C at 0.5 to 0.8%, Mn as an inevitable impurity at 0.10% or less, and balance of Fe and other inevitable impurities by mass and has a density of 7.1 Mg/m3 or higher, 65 HRA or higher as a hardness in the gear teeth, and a martensite, sorbite, bainite, or their mixed structure as a cross-sectional microscopic structure in at least the gear teeth and the peripheral area of the gear teeth.
摘要翻译：用于无声链的烧结链轮通过简单的致密化方法由具有少量添加元素的材料获得。烧结链轮由含有1〜2％的Cu，0.5〜0.8％的C，0.10％以下的不可避免的杂质的Mn，以及Fe等不可避免的杂质和/ 作为齿轮齿的硬度的密度为7.1Mg / m 3以上，65HRC以上的密度，作为横截面微观结构的马氏体，索氏体，贝氏体或它们的混合结构至少在齿轮齿和齿轮齿的周边区域。

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