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1. 发明授权

US6150196A Method of manufacturing automobile AC generator and method of manufacturing rectifier used in automobile AC generator 有权
标题翻译：制造汽车交流发电机的方法和制造用于汽车交流发电机的整流器的方法
公开(公告)号：US6150196A
公开(公告)日：2000-11-21
申请号：US136618
申请日：1998-08-20
申请人： Kazunori Tanaka , Kyoko Higashino , Katsumi Adachi
发明人： Kazunori Tanaka , Kyoko Higashino , Katsumi Adachi
IPC分类号： B05D3/02 , H01L25/11 , H02K11/04 , H02K19/36 , H01L21/44 , H01L21/50 , H02K1/32 , H02K11/00 , H05K3/00
CPC分类号： H01L25/115 , H02K11/046 , H01L2924/0002 , Y10T29/49124 , Y10T29/49128
摘要： First, a rectifier assembly is assembled from a negative heat sink assembly, a positive heat sink assembly, a circuit board assembly, and a guide. Subsequently, stator coil connecting terminals of the rectifier assembly are chucked by using a grounded chucking jig. Then, under this condition, powder coating charged with a plus polarity is sprayed to this rectifier assembly, and thus the sprayed powder coating is absorbed onto a surface of an exposed metal of the rectifier assembly by the electrostatic force. Thereafter, a heating process operation is carried out to heat/harden this powder coating, so that the insulating film is formed on the surface of the exposed metal of the rectifier assembly.
摘要翻译：首先，整流器组件由负散热器组件，正散热器组件，电路板组件和引导件组装。随后，通过使用接地的夹紧夹具夹紧整流器组件的定子线圈连接端子。然后，在这种条件下，将带有正极性的粉末涂料喷射到该整流器组件，由此通过静电力将喷射的粉末涂层吸收到整流器组件的暴露的金属的表面上。此后，进行加热处理操作以加热/硬化该粉末涂料，使得绝缘膜形成在整流器组件的暴露金属的表面上。

2. 发明授权

US06433456B1 Automotive alternator 有权
标题翻译：汽车交流发电机
公开(公告)号：US06433456B1
公开(公告)日：2002-08-13
申请号：US09699395
申请日：2000-10-31
申请人： Kyoko Higashino , Yoshihito Asao , Katsumi Adachi
发明人： Kyoko Higashino , Yoshihito Asao , Katsumi Adachi
IPC分类号： H02K1500
CPC分类号： H02K1/16 , H02K1/165 , H02K3/28
摘要： An automotive alternator reduces invalid magnetic fluxes and uncomfortable noises. In the automotive alternator, the number of slots is one per set of stator coils, per phase, and per pole. The stator coils are disposed such that two sets of three-phase coils have a phase difference from each other, and center-to-center intervals of circumferential gaps of adjoining slot openings are set to be nonuniform. Claw-shaped magnetic poles of the rotor are formed such that at least a narrow tooth of teeth formed between the slots of the opposing stator is positioned to overlap two of the claw-shaped magnetic poles that are adjacent in a direction of rotation of the rotor and have opposite polarities.
摘要翻译：汽车交流发电机减少无效磁通和不舒适的噪音。在汽车交流发电机中，每组定子线圈每相和每极一个槽数。定子线圈被布置成使得两组三相线圈彼此具有相位差，并且相邻的狭槽开口的周向间隙的中心到中心间隔被设置为不均匀。转子的爪形磁极形成为使得形成在相对的定子的槽之间的齿的至少一个窄齿定位成与在转子的旋转方向上相邻的两个爪形磁极重叠并具有相反的极性。

3. 发明授权

US06333582B1 Rotor for an alternator 有权
标题翻译：转子用于交流发电机
公开(公告)号：US06333582B1
公开(公告)日：2001-12-25
申请号：US09585550
申请日：2000-06-02
申请人： Yoshihito Asao , Kenji Tsuruhara , Kyoko Higashino , Katsumi Adachi
发明人： Yoshihito Asao , Kenji Tsuruhara , Kyoko Higashino , Katsumi Adachi
IPC分类号： H02K2114
CPC分类号： H02K21/044
摘要： A rotor has plural reinforcing bodies each approximately formed in a U-shape having wing portions arranged in both side portions of an attaching portion of a flat plate shape, and disposed such that the attaching portion faces to each of inner circumferential wall surfaces of claw-shaped magnetic poles and the wing portions are located on both sides of the claw-shaped magnetic poles in the circumferential direction; and plural magnets each fixedly attached to both wing portions of each of the reinforcing bodies and disposed on both sides of the claw-shaped magnetic poles in the circumferential direction, for reducing leaked magnetic flux between the claw-shaped magnetic poles adjacent to each other, wherein a multidegree of freedom vibrating system composed of the claw-shaped magnetic poles and the reinforcing bodies fixedly attaching the magnets thereto is constructed by attaching each of the reinforcing bodies in a state in which at least one portion of the attaching portion is fixedly attached to the inner circumferential wall surfaces of each of the claw-shaped magnetic poles.
摘要翻译：转子具有多个增强体，每个增强体大致形成为具有布置在平板形状的附接部分的两侧部分中的翼部的U形，并且被设置成使得附接部分面对爪形部分的每个内周壁表面，翼状部分位于爪状磁极的圆周方向的两侧; 和多个磁体，每个磁体固定地附接到每个加强体的两个翼部，并且在圆周方向上设置在爪形磁极的两侧，以减少彼此相邻的爪形磁极之间的泄漏的磁通量，其特征在于，将由所述爪状磁极构成的多自由度振动系统和固定在所述磁铁上的所述增强体固定在其上，其特征在于，在所述固定部的至少一部分固定安装的状态下，每个爪形磁极的内周壁表面。

4. 发明授权

US06281612B1 Stator of AC generator for use in vehicle and method of manufacturing the same 有权
标题翻译：用于车辆的交流发电机的定子及其制造方法
公开(公告)号：US06281612B1
公开(公告)日：2001-08-28
申请号：US09313640
申请日：1999-05-18
申请人： Yoshihito Asao , Kyoko Higashino , Katsumi Adachi
发明人： Yoshihito Asao , Kyoko Higashino , Katsumi Adachi
IPC分类号： H02K304
CPC分类号： H02K15/045 , H02K1/16 , H02K3/12 , H02K15/024 , H02K15/066 , Y10T29/49009 , Y10T29/49071 , Y10T29/49073
摘要： A stator coil has tooth portions and slot portions defied between adjacent tooth portions. Each tooth portion has a rectangular cross-section perpendicular to the axis of the stator core. A group of conductor wires received in each slot portion includes conductor wires of a circular cross-sections and conductor wires having polymorphic cross-sections. The ratio (space factor) of the overall cross-sectional area of the conductor wires accommodated by the slot portion relative to the cross-sectional area of the slot portion is not less than 80%.
摘要翻译：定子线圈具有相邻的齿部之间的齿部和凹槽部分。每个齿部具有垂直于定子芯的轴线的矩形横截面。在每个槽部中容纳的一组导线包括圆形横截面的导线和具有多晶截面的导线。由狭缝部分容纳的导线的总截面积相对于狭槽部分的横截面积的比率（空间系数）不小于80％。

5. 发明授权

US06366000B1 Alternator 有权
标题翻译：发电机
公开(公告)号：US06366000B1
公开(公告)日：2002-04-02
申请号：US09680262
申请日：2000-10-05
申请人： Kyoko Higashino , Katsumi Adachi
发明人： Kyoko Higashino , Katsumi Adachi
IPC分类号： H02K346
CPC分类号： H02K9/06 , H02K3/12 , H02K3/28
摘要： An alternator includes a rotor for forming north-seeking (N) and south-seeking (S) poles about a rotational circumference, a stator including a stator core disposed facing the rotor, and a stator winding installed in the stator core, a bracket supporting the rotor and the stator, and a cooling means for cooling the stator winding by moving together with the rotor and generating a flow of cooling air inside the bracket, wherein the stator core includes a laminated core formed with a number of slots extending axially at a predetermined pitch in a circumferential direction, the stator winding includes a number of winding sub-portions in each of which a long strand of wire is wound so as to alternately occupy an inner layer and an outer layer in a slot depth direction within the slots at intervals of a predetermined number of slots, the strand of wire folding back outside the slots at first and second axial end surfaces of the stator core to form turn portions, the turn portions align in a circumferential direction to constitute coil ends, an electrically-insulative resin portion is disposed so as to completely cover the coil ends, and at least one surface of the electrically-insulative resin portion selected from a rotor-facing surface and a bracket-facing surface is formed into a smooth surface.
摘要翻译：交流发电机包括绕旋转圆周形成北寻（N）和南（S）极的转子，包括面向转子的定子铁心的定子和安装在定子铁芯中的定子绕组，支架转子和定子;以及冷却装置，用于通过与转子一起移动而冷却定子绕组，并在支架内产生冷却空气流，其中定子芯包括层叠铁芯，该层叠铁芯形成有多个槽，定子绕组包括多个绕组子部分，每个绕组子部分缠绕有长绞线，以便交替占据槽内的槽深度方向的内层和外层间隔的预定数量的槽，所述线股线折叠在定子铁芯的第一和第二轴向端面处的槽的外侧，以形成转向部分，所述转弯部分圆周方向构成线圈端，设置电绝缘树脂部分，以完全覆盖线圈端，并且电绝缘树脂部分的从转子面向表面和面向托架的表面中选择的至少一个表面是形成光滑的表面。

6. 发明授权

US06337529B1 Automotive alternator 有权
标题翻译：汽车交流发电机
公开(公告)号：US06337529B1
公开(公告)日：2002-01-08
申请号：US09635772
申请日：2000-08-11
申请人： Kyoko Higashino , Katsumi Adachi
发明人： Kyoko Higashino , Katsumi Adachi
IPC分类号： H02K1502
CPC分类号： H02K3/12 , H02K1/16 , H02K3/28 , Y10T29/49009
摘要： A stator core has a laminated core, and a polyphase stator winding installed in slots at a predetermined slot pitch, the laminated core being formed into an annular shape by forming a main laminated body by laminating a number of main lamination plates, forming a laminated body by laminating an end plate having higher rigidity than the main lamination plates onto one end surface of the main laminated body, disposing the polyphase stator winding in the slots, and placing end portions of the laminated body in contact with each other by bending the laminated body such that opening portions of the slots are on an inner circumferential side.
摘要翻译：定子铁芯具有层叠铁芯和以预定的槽间距安装在槽中的多相定子绕组，层压铁芯通过层叠多个主层压板而形成主体层压体而形成为环状，形成层叠体通过将具有比主层压板更高的刚性的端板层压到主层压体的一个端面上，将多相定子绕组布置在槽中，并且通过弯曲层叠体将叠层体的端部彼此接触使得槽的开口部在内周侧。

7. 发明授权

US06664695B2 Stator of AC generator for use in a vehicle with radially aligned, rectilinear polymorphic cross-section conductor wires 有权
标题翻译：交流发电机的定子，用于具有径向排列的直线形多晶截面导线的车辆
公开(公告)号：US06664695B2
公开(公告)日：2003-12-16
申请号：US09834941
申请日：2001-04-16
申请人： Yoshihito Asao , Kyoko Higashino , Katsumi Adachi
发明人： Yoshihito Asao , Kyoko Higashino , Katsumi Adachi
IPC分类号： H02K312
CPC分类号： H02K15/045 , H02K1/16 , H02K3/12 , H02K15/024 , H02K15/066 , Y10T29/49009 , Y10T29/49071 , Y10T29/49073
摘要： A stator coil has tooth portions and slot portions defied between adjacent tooth portions. Each tooth portion has a rectangular cross-section perpendicular to the axis of the stator core. A group of conductor wires received in each slot portion includes conductor wires of a circular cross-sections and conductor wires having polymorphic cross-sections. The ratio (space factor) of the overall cross-sectional area of the conductor wires accommodated by the slot portion relative to the cross-sectional area of the slot portion is not less than 80%.
摘要翻译：定子线圈具有相邻的齿部之间的齿部和凹槽部分。每个齿部具有垂直于定子芯的轴线的矩形横截面。在每个槽部中容纳的一组导线包括圆形横截面的导线和具有多晶截面的导体线。由狭缝部分容纳的导线的总截面积相对于狭槽部分的横截面积的比率（空间系数）不小于80％。

8. 发明授权

US06886236B2 Stator for an automotive alternator 有权
标题翻译：汽车交流发电机定子
公开(公告)号：US06886236B2
公开(公告)日：2005-05-03
申请号：US09962253
申请日：2001-09-26
申请人： Kyoko Higashino , Katsumi Adachi
发明人： Kyoko Higashino , Katsumi Adachi
IPC分类号： H02K1/16 , H02K3/12 , H02K3/28 , H02K3/34 , H02K3/50 , H02K9/06 , H02K15/00 , H02K15/02 , H02K15/04 , H02K15/06 , H02K19/22 , H02K15/14 , H02K15/16
CPC分类号： H02K15/066 , H02K1/16 , H02K1/165 , H02K3/12 , H02K3/28 , H02K3/345 , H02K3/50 , H02K9/06 , H02K15/024 , H02K15/0478 , H02K2203/09 , Y10S29/048 , Y10T29/49009 , Y10T29/49012 , Y10T29/49073 , Y10T83/0476 , Y10T83/0505 , Y10T83/051 , Y10T83/0577
摘要： A stator for an automotive alternator is provided with good installation characteristics for stator coils and which can lower noise. The stator includes a stator core in which a plurality of slots are formed at an inner circumference thereof and stator coils which are fitted into the slots. A rotor is provided inside the stator and includes a rotor coil, and a pole core for housing the rotor coil. Two slots are provided for each set of stator coils, each phase and each magnetic pole and the total number of slots is seventy-two or more. The stator core formed by laminating a plurality of sheet-shaped magnetic members. The stator coils are disposed in the slots, and the stator core is rounded such that the stator coils become the inner side thereof and both end surfaces thereof are contacted to connect the stator core in an annular shape.
摘要翻译：用于汽车交流发电机的定子具有良好的定子线圈安装特性，并能降低噪音。定子包括定子芯，其中在其内周上形成有多个槽，并且其中嵌入槽中的定子线圈。转子设置在定子内部并且包括转子线圈和用于容纳转子线圈的极芯。为每组定子线圈提供两个槽，每个相位和每个磁极和总槽数为七十二个或更多。定子铁芯通过层压多个片状磁性部件而形成。定子线圈设置在槽中，并且定子铁芯是圆形的，使得定子线圈成为其内侧，并且其两个端面被接触以将定子铁芯连接成环形。

9. 发明授权

US06624544B2 Neutral-point joint portion of stator winding for an alternator 有权
标题翻译：用于交流发电机的定子绕组的中点接头部分
公开(公告)号：US06624544B2
公开(公告)日：2003-09-23
申请号：US09737564
申请日：2000-12-18
申请人： Kyoko Higashino , Yoshihito Asao , Katsumi Adachi
发明人： Kyoko Higashino , Yoshihito Asao , Katsumi Adachi
IPC分类号： H02K1700
CPC分类号： H02K3/50
摘要： A stator includes a cylindrical stator core and a stator winding composed of a three-phase stator winding portion constructed by connecting three winding phase portions into a three-phase star connection, a neutral point of the stator winding being electrically connected to a rectifier for rectifying alternating-current output, wherein each of strands of wire constituting the three winding phase portions is led out from a coil end group of the stator winding to an outer side to constitute a neutral-point terminal, each of the neutral-point terminals has a flat side surface portion, and a neutral-point joint portion of aid stator winding is constructed by abutting and electrically joining the flat side portions of the neutral-point terminals.
摘要翻译：定子包括圆柱形定子芯和定子绕组，该定子绕组由三相定子绕组构成，该三相定子绕组部分通过将三个绕组相位部分连接成三相星形连接而构成，定子绕组的中性点与整流器电连接交流输出，其中构成三绕组相部分的线的每条线从定子绕组的线圈端组引出到外侧以构成中性点端子，每个中性点端子具有平坦侧面部分和辅助定子绕组的中性点接合部分通过使中性点端子的平坦侧部分邻接并电连接而构成。

10. 发明授权

US06486586B2 Alternator 有权
标题翻译：发电机
公开(公告)号：US06486586B2
公开(公告)日：2002-11-26
申请号：US09770277
申请日：2001-01-29
申请人： Kyoko Higashino , Yoshihito Asao , Katsumi Adachi
发明人： Kyoko Higashino , Yoshihito Asao , Katsumi Adachi
IPC分类号： H02K122
CPC分类号： H02K3/38 , H02K9/06
摘要： An alternator includes a rotor including claw-shaped magnetic poles fitted onto a rotating shaft, and a cooling means disposed on an end surface of the claw-shaped magnetic poles, and a stator including a stator core disposed facing the rotor, the stator core having a plurality of slots, and a stator winding installed in the stator core, the stator being cooled by the cooling means, and a bracket for supporting the rotor and the stator, a passage for an air flow generated by the cooling means being disposed inside the bracket, the stator winding including coil ends extending outwards from end surfaces of the stator core, and a shielding material being disposed so as to cover at least an inner circumferential surface of the coil ends.
摘要翻译：交流发电机包括：转子，其包括装配在旋转轴上的爪状磁极和设置在所述爪形磁极的端面上的冷却装置，以及定子，包括面向所述转子的定子铁芯，所述定子铁芯具有多个槽，以及安装在定子铁心中的定子绕组，定子由冷却装置冷却，以及用于支撑转子和定子的支架，用于由冷却装置产生的空气流的通道设置在所述定子绕组包括从所述定子芯的端面向外延伸的线圈端，以及屏蔽材料，其被设置成覆盖所述线圈端部的至少内周面。

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