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1. 发明授权

US07166254B2 Process for producing sintered aluminum alloy 有权
标题翻译：生产烧结铝合金的方法
公开(公告)号：US07166254B2
公开(公告)日：2007-01-23
申请号：US10437234
申请日：2003-05-14
申请人： Jun-ichi Ichikawa , Takashi Suzuki , Hideo Shikata , Hideo Urata , Hayato Matsuda
发明人： Jun-ichi Ichikawa , Takashi Suzuki , Hideo Shikata , Hideo Urata , Hayato Matsuda
IPC分类号： C22C1/04
CPC分类号： B22F1/0011 , B22F1/0003 , C22C1/0416
摘要： A process for producing a sintered aluminum alloy in which dispersion of tensile strength is small and elongation property and fatigue strength are improved. In this process comprising the steps of compacting powder mixture containing rapidly solidified Al—Si powder, Al powder and Cu powder or Cu alloy powder into a green compact; sintering the green compact with optional heat treatment, Al powder having a maximum particle size smaller than a specific range, an average particle size within a specific range and specific particle size distribution, is used.
摘要翻译：制造拉伸强度分散性小，延伸性和疲劳强度提高的烧结铝合金的制造方法。在该方法中，包括将含有快速固化的Al-Si粉末，Al粉末和Cu粉末或Cu合金粉末的粉末混合物压实成压坯的步骤; 使用可选的热处理烧结生坯，使用具有小于特定范围的最大粒度的Al粉末，特定范围内的平均粒径和比粒径分布。

2. 发明授权

US5545487A Wear-resistant sintered aluminum alloy and method for producing the same 失效
标题翻译：耐磨烧结铝合金及其制造方法
公开(公告)号：US5545487A
公开(公告)日：1996-08-13
申请号：US385988
申请日：1995-02-09
申请人： Zenzo Ishijima , Jun-ichi Ichikawa , Shuji Sasaki , Hideo Shikata , Hideo Urata , Shoji Kawase , Jun-ichi Ueda
发明人： Zenzo Ishijima , Jun-ichi Ichikawa , Shuji Sasaki , Hideo Shikata , Hideo Urata , Shoji Kawase , Jun-ichi Ueda
IPC分类号： C22C1/04 , B22F7/00
CPC分类号： C22C1/0416 , Y10T428/12007 , Y10T428/12014 , Y10T428/12028 , Y10T428/12049 , Y10T428/12056
摘要： The Al-Si sintered alloy having good mechanical strength and elongation and is especially excellent in wear resistance, and a method for producing the same. The sintered alloy consists of 2.4-23.5% Si, 2-5% Cu, 0.2-1.5% Mg, 0.01-1% of transition metals and the balance of aluminum and unavoidable impurities, and has a dapple grain structure of an Al-solid solution phase and an Al-Si alloy phase containing dispersed pro-eutectic Si crystals having a maximum diameter of 5-60 .mu.m either in the whole body or in the surface contact portion, and the area ratio of the Al-solid solution phase in the grain structure is in the range of 20-80%.
摘要翻译：具有良好的机械强度和伸长率并且耐磨性特别优异的Al-Si烧结合金及其制造方法。烧结合金由2.4-23.5％的Si，2-5％的Cu，0.2-1.5％的Mg，0.01-1％的过渡金属和余量的铝和不可避免的杂质组成，并且具有Al固体的双晶粒结构溶液相和含有全体或表面接触部分中最大直径为5-60μm的分散的共晶共晶Si晶体的Al-Si合金相，以及Al-固溶体相的面积比晶粒结构在20-80％的范围内。

3. 发明申请

US20050002818A1 Production method for sintered metal-ceramic layered compact and production method for thermal stress relief pad 审中-公开
标题翻译：烧结金属陶瓷层压体的制造方法及热应力缓释垫的制造方法
公开(公告)号：US20050002818A1
公开(公告)日：2005-01-06
申请号：US10872548
申请日：2004-06-22
申请人： Jun-ichi Ichikawa , Hideo Shikata , Shigeyuki Saito , Chio Ishihara , Masaki Shibata , Makoto Iwakiri
发明人： Jun-ichi Ichikawa , Hideo Shikata , Shigeyuki Saito , Chio Ishihara , Masaki Shibata , Makoto Iwakiri
IPC分类号： B22F7/02 , H01L35/08 , H01L35/34
CPC分类号： H01L35/34 , B22F7/02 , B22F2998/10 , H01L35/08 , B22F1/0096 , B22F3/105
摘要： The present invention provides a production method for a sintered metal-ceramic layered compact, comprising steps of: filling and layering a metal powder and a ceramic powder, or filling and layering a metal powder, a mixed powder of a metal powder and a ceramic powder, and a ceramic powder; forming a green compact of the layered powders by compacting the layered powders; and sintering a layer including the metal of the green compact at a temperature of lower than a melting point of the metal by heating by irradiation of microwaves in a non-oxidizing atmosphere.
摘要翻译：本发明提供一种烧结金属陶瓷层压体的制造方法，其特征在于，包括以下步骤：将金属粉末和陶瓷粉末进行填充，分层，或者填充和分层金属粉末，金属粉末和陶瓷粉末的混合粉末，和陶瓷粉末; 通过压实层状粉末形成层状粉末的生坯; 并且在非氧化性气氛中通过微波照射加热，在低于金属熔点的温度下烧结包含生坯的金属的层。

4. 发明授权

US5905939A Process for producing connecting rod 失效
标题翻译：连杆生产工艺
公开(公告)号：US5905939A
公开(公告)日：1999-05-18
申请号：US888010
申请日：1997-07-03
申请人： Zenzo Ishijima , Junichi Ichikawa , Syuji Sasaki , Jun Sakai , Hideo Shikata , Hideo Urata
发明人： Zenzo Ishijima , Junichi Ichikawa , Syuji Sasaki , Jun Sakai , Hideo Shikata , Hideo Urata
IPC分类号： F16C7/02 , B21K1/14 , B22F3/12 , B22F5/00 , B23D31/00 , F16C9/04 , B22F3/24
CPC分类号： B22F5/003 , B23D31/003 , F16C7/023 , F16C9/045
摘要： There is provided a connecting rod including a connecting rod body and a cap having excellent alignment properties, and a method of producing such a connecting rod. A connecting rod body and a cap are produced through the steps of molding green compacts respectively corresponding to the connecting rod body and the cap; sintering and unifying both the green compacts; forging the resultant sintered product in a mold; and fracturing the resultant forged product. The green compact corresponding to the cap and/or the green compact corresponding to the connecting rod body includes opposite circumferential end faces formed with one or more projection. A clearance c is formed between both circumferential end faces of the sintered product due to the projection. With this clearance c, both the circumferential end faces are formed with recesses and projections which are fitted to each other during the forging process and which are relatively large and thus have large biting amounts. During the fracturing process, the recesses and the projections are separated into two pieces.
摘要翻译：提供了一种连杆，包括具有优良对准性能的连杆主体和盖，以及制造这种连杆的方法。通过分别对应于连杆主体和盖的成型压坯的步骤来制造连杆体和盖，烧结并统一生坯; 将所得烧结产品锻造在模具中; 并破碎所得的锻造产品。对应于与连杆主体相对应的盖和/或生坯的生坯具有形成有一个或多个突起的相对的周向端面。由于突起，在烧结体的两个周向端面之间形成有间隙c。利用该间隙c，两个周向端面形成有在锻造过程中彼此相配合并且相对较大并因此具有大的咬入量的凹部和突起。在压裂过程中，凹槽和突起被分成两部分。

5. 发明授权

US5878323A Process for producing split type mechanical part 失效
标题翻译：生产分体式机械零件的工艺
公开(公告)号：US5878323A
公开(公告)日：1999-03-02
申请号：US513249
申请日：1995-08-10
申请人： Jun Sakai , Junichi Ichikawa , Zenzo Ishijima , Shuji Sasaki , Hideo Shikata , Katsuhiko Ueda , Hideo Urata
发明人： Jun Sakai , Junichi Ichikawa , Zenzo Ishijima , Shuji Sasaki , Hideo Shikata , Katsuhiko Ueda , Hideo Urata
IPC分类号： B21D53/84 , B21K1/76 , B22F3/12 , B22F3/24 , B22F5/00 , B22F5/10 , F16C7/02 , F16C9/04 , F16C33/14 , F16C33/64 , B23P9/00 , B23P15/00
CPC分类号： B22F5/10 , B21K1/766 , B22F5/003 , F16C33/14 , F16C33/64 , F16C7/023 , F16C9/045 , B23P2700/04 , Y10S29/002 , Y10S29/031 , Y10T29/49291
摘要： A plurality of blanks divided at a division end face 5 or a blank-bonded product comprising a plurality of blanks sintered and bonded together are or is compressed in the same mold, so that they are plastically deformed until the division end faces 5 are cohered. Thereafter, a load is applied to the plastically worked product in a direction of breaking of the division end faces 5 to break the division end faces 5 and divide the plastically worked product into a plurality of members. In this manner, a split type mechanical part having irregularities meshed with each other on mating faces and easily positionable relative to each other can be produced with a good dimentional accuracy.
摘要翻译：在分割端面5上划分的多个坯料或者由多个烧结并粘结在一起的坯件的坯料粘合产品在相同的模具中被压缩或者被压缩，使得它们塑性变形直到分割端面5被粘结。此后，在分割端面5的断开方向上向塑性加工品施加负荷，以破坏分割端面5，并将塑性加工的产品分割成多个部件。以这种方式，可以以良好的尺寸精度制造具有彼此在配合面上彼此啮合并且易于相对于彼此定位的凹凸的分割型机械部件。

6. 发明授权

US5967110A Fe-based sintered alloy manufacturing process, Fe-based sintered alloy manufactured through thereof and bearing cap 失效
标题翻译： Fe基烧结合金制造工艺，通过其制造的Fe基烧结合金和轴承盖
公开(公告)号：US5967110A
公开(公告)日：1999-10-19
申请号：US65277
申请日：1998-04-23
申请人： Tadayuki Tsutsui , Bo Hu , Kei Ishii , Hideo Shikata , Jun Sakai
发明人： Tadayuki Tsutsui , Bo Hu , Kei Ishii , Hideo Shikata , Jun Sakai
IPC分类号： F16C35/00 , B22F3/10 , B22F7/00 , C22C33/02 , F02F7/00
CPC分类号： B22F3/1003
摘要： There is disclosed a method for manufacturing an Fe-based sintered alloy which is superb in machinability. This process comprises the steps of coating a paste-like coating agent including a compound of boron to a surface of a compact of Fe-based or Fe, Cu-based sintered alloy powder including carbon or a pre-sintered compact obtained by heating the compact at a diffusion temperature or less of carbon, and sintering a resultant compact or a pre-sintered compact at a diffusion temperature or more of carbon. An Fe-based sintered alloy manufactured through this process and a bearing cap made of such an Fe-based sintered alloy are also disclosed. In the invention, a film including a compound of boron and pyrolytic resin can be used instead of the paste-like coating agent.
摘要翻译：公开了一种制造铁素体烧结合金的方法，该方法在机械加工性方面是极好的。该方法包括以下步骤：将包含硼化合物的糊状涂层剂涂覆在包含碳的Fe基或Fe，Cu基烧结合金粉末或通过加热该压块获得的预烧结体在扩散温度以下的碳上，在碳的扩散温度以上烧结得到的压块或预烧结体。还公开了通过该方法制造的Fe基烧结合金和由这种Fe基烧结合金制成的轴承盖。在本发明中，可以使用含有硼化合物和热解性树脂的膜代替膏状涂布剂。

7. 发明授权

US5346667A Method of manufacturing sintered aluminum alloy parts 失效
标题翻译：烧结铝合金零件的制造方法
公开(公告)号：US5346667A
公开(公告)日：1994-09-13
申请号：US953018
申请日：1992-09-29
申请人： Yasuo Kamitsuma , Yusaku Nakagawa , Yoshihiro Kobayashi , Shoichi Nakashima , Tadashi Iizuka , Keiichi Nakamura , Hideo Shikata
发明人： Yasuo Kamitsuma , Yusaku Nakagawa , Yoshihiro Kobayashi , Shoichi Nakashima , Tadashi Iizuka , Keiichi Nakamura , Hideo Shikata
IPC分类号： B22F3/10 , B22F3/105 , B22F3/14 , B22F5/00 , C22C1/04 , C22C21/02 , F04C18/02 , B22F9/00
CPC分类号： B22F3/105 , B22F3/14 , C22C1/0416 , F04C18/0246
摘要： A method of manufacturing sintered Al-Si series alloy parts having complex configurations such as scroll shaped parts wherein Al-Si series alloy powder solidified via rapid cooling prepared by adding effective components such as Si, Cu, Mg, Fe, Mn, Zr and Ce to Al is compression molded, the molded body is sintered by heating via an electrical current conduction in a form of a plasma discharge and then the sintered body is worked by pressing, thereby the parts having complex configurations of light weight, high mechanical strength and toughness is manufactured with a simple installation and reduced processing manhours, and with a high efficiency and at a low cost.
摘要翻译：一种制造具有复合构造的烧结Al-Si系合金部件的方法，其中通过加入有效成分如Si，Cu，Mg，Fe，Mn，Zr和Ce而制备的Al-Si系合金粉末通过快速冷却固化对Al进行压缩成形时，通过以等离子体放电形式的电流传导加热烧结成型体，然后通过压制加工烧结体，由此具有重量轻，机械强度和韧性高的复杂构造的部件以简单的安装和减少的加工工时，以高效率和低成本制造。

8. 发明申请

US20060088234A1 Fluid dynamic pressure bearing and production method for the same 审中-公开
公开(公告)号：US20060088234A1
公开(公告)日：2006-04-27
申请号：US11251904
申请日：2005-10-18
申请人： Katsutoshi Nii , Hideo Shikata
发明人： Katsutoshi Nii , Hideo Shikata
IPC分类号： F16C32/06
CPC分类号： F16C17/045 , F16C33/107 , F16C33/12 , F16C33/14 , F16C2204/60 , F16C2220/20 , F16C2223/04 , F16C2226/12
摘要： A fluid dynamic pressure bearing composed of a cylindrical sintered compact includes: a thrust region which is formed on an end surface of the bearing and receives at least a thrust load; a roughed portion having small peaks and valleys formed on the thrust region; and thrust recesses for generating thrust fluid dynamic pressure, which are formed on the thrust region.

9. 发明授权

US6139975A Sheet metal member, method of manufacturing same, and heat radiation plate 失效
标题翻译：钣金件，其制造方法和散热板
公开(公告)号：US6139975A
公开(公告)日：2000-10-31
申请号：US230494
申请日：1999-01-26
申请人： Osamu Mawatari , Junichi Ichikawa , Zenzo Ishijima , Hideo Shikata
发明人： Osamu Mawatari , Junichi Ichikawa , Zenzo Ishijima , Hideo Shikata
IPC分类号： B22F5/00 , F28F3/04 , H01L21/48 , H01L23/367 , H01L23/373 , B22F3/24 , H01L23/36
CPC分类号： F28F3/048 , B22F5/00 , H01L21/4878 , H01L23/367 , H01L23/3736 , B22F2998/00 , F28D2021/0029 , H01L2924/0002 , Y10T428/12021 , Y10T428/12389
摘要： In a method of manufacturing a sheet member comprising: obtaining a sintered compact by sintering a sheet-like compact having a reduced-thickness portion and an enlarged-thickness portion; and then repressing the sintered compact into a sheet member, a difference in density between the reduced-thickness portion and the enlarged-thickness portion of the sintered compact after repressing is adjusted to be in a range of .+-.1.5%. By doing so, the accuracy of flatness is enhanced and the amount of distortion, which would otherwise remain in the sheet member, is reduced because the sheet member is formed by sintering the sheet-like compact. In addition, the deformation caused by heating is greatly restricted. Accordingly, the prospect of the sheet member of the present invention is bright as a heat dissipating plate.
摘要翻译： PCT No.PCT / JP98 / 02591 Sec。 371日期1999年1月26日 102（e）日期1999年1月26日PCT提交1998年6月12日PCT公布。第WO98 / 56526号公报日期：1998年12月17日在制造片材的方法中，包括：通过烧结具有厚度减小的部分和扩大厚度部分的片状压块来获得烧结体; 然后将烧结体压制成片状部件，将压制后的烧结体的厚度减薄部与扩大部分的密度差调整为±1.5％的范围。通过这样做，由于片材通过烧结片状压块而形成，因此平坦度的精度提高，否则残留在片状构件中的变形量减少。此外，加热引起的变形受到很大限制。因此，作为散热板，本发明的片材的前景是明亮的。

10. 发明授权

US5682588A Method for producing ferrous sintered alloy having quenched structure 失效
标题翻译：制备具有淬火结构的铁基烧结合金的方法
公开(公告)号：US5682588A
公开(公告)日：1997-10-28
申请号：US716744
申请日：1996-09-23
申请人： Tadayuki Tsutsui , Kei Ishii , Hideo Shikata , Sumihisa Kotani
发明人： Tadayuki Tsutsui , Kei Ishii , Hideo Shikata , Sumihisa Kotani
IPC分类号： B22F3/10 , C22C33/02 , C22C38/00 , C22C38/22 , B22F3/12
CPC分类号： C22C33/0207 , C22C33/0257
摘要： The present invention relates to a method for producing, without quench-hardening process, a ferrous sintered alloy having satisfactory strength which is equal to that of the conventional ferrous sintered quenched material, and the method comprises the steps of: preparing a powder mixture by adding, in weight ratios, 1 to 2% of copper powder, 1 to 3% of Ni powder, and graphite to a ferrous alloy powder consisting of 3 to 5% of Ni, 0.4 to 0.7% of Mo, and the remainder Fe, the quantity of said graphite being determined such that the C-content after sintering is 0.2 to 0.7%; compacting said powder mixture in a tool to form a green compact; sintering said green compact in a non-oxidizing atmosphere at a temperature in the range of 1130.degree. to 1230.degree. C.; and cooling the sintered product in the sintering furnace at a rate of 5.degree. C./min. to 20.degree. C./min.
摘要翻译：本发明涉及一种不用淬火硬化工艺生产具有令人满意的强度的铁质烧结合金的方法，其等同于常规的铁烧结淬火材料，该方法包括以下步骤：通过加入的重量比，1〜2％的铜粉，1〜3％的Ni粉，以及石墨与由3〜5％的Ni，0.4〜0.7％的Mo组成的铁合金粉末，其余为Fe，确定所述石墨的量，使得烧结后的C含量为0.2〜0.7％; 在工具中压实所述粉末混合物以形成生坯; 在非氧化性气氛中在1130℃〜1230℃的温度下烧结所述生坯。并在烧结炉中以5℃/ min的速率冷却烧结产品。至20℃/分钟。

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