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    • 5. 发明授权
    • Sprayforming bulk deposits of allotropic metal
    • 同素异形金属的喷射成型散装沉积物
    • US5947179A
    • 1999-09-07
    • US124779
    • 1998-07-30
    • Jeffrey Alan KinaneDavid Robert CollinsGrigoriy GrinbergPaul Earl Pergande
    • Jeffrey Alan KinaneDavid Robert CollinsGrigoriy GrinbergPaul Earl Pergande
    • C23C4/12B22C7/00B22C7/02B29C33/40C23C4/00C23C4/02
    • B22D23/003C23C4/02C23C4/18
    • Method of sprayforming bulk metal deposits that replicate a master pattern: (i) casting and solidifying ceramic about a master pattern to form a spraying pattern; (ii) after removing the spraying pattern from the master pattern, heating the ceramic spraying pattern to a sustained temperature to effect an isothermal diffusion dependent microstructural transformation; (iii) while in such heated condition, thermally spraying allotropic metal particles onto the heated spraying pattern to form a deposit having a bulk thickness, the particles impacting the spraying pattern, or previously deposited particles, at a temperature above the sustained temperature of the spraying pattern; (iv) holding the deposit on the heated spraying pattern sufficiently long enough to allow the particles of the deposit to undergo a diffusion reaction that relieves internal stresses due to deposition and solidification; and (v) thereafter gradually cooling the deposit to room temperature to produce a unitary article with essentially no distortion relative to the spraying pattern.
    • 复制主图案的散射金属沉积物的喷射成形方法:(i)围绕主图案铸造和固化陶瓷以形成喷涂图案; (ii)在从主图案中除去喷涂图案之后,将陶瓷喷涂图案加热至持续温度,以实现等温扩散依赖性显微结构转化; (iii)在这种加热条件下,将同素异形金属颗粒热喷涂到加热的喷涂图案上以形成具有大体积厚度的沉积物,在高于喷涂持续温度的温度下冲击喷涂图案或预先沉积的颗粒的颗粒 模式; (iv)将加热的喷涂图案上的沉积物保持足够长的时间以使沉积物的颗粒经受扩散反应,从而减轻沉积和固化所引起的内部应力; 然后(v)逐渐将沉积物冷却至室温以产生相对于喷涂图案基本上没有变形的整体制品。
    • 7. 发明授权
    • Making and using thermal spray masks carrying thermoset epoxy coating
    • 制造和使用携带热固性环氧树脂涂层的热喷涂面罩
    • US6060117A
    • 2000-05-09
    • US144618
    • 1998-08-31
    • Paul Earl PergandeJeffrey Alan KinaneDeborah Rose PankDavid Robert Collins
    • Paul Earl PergandeJeffrey Alan KinaneDeborah Rose PankDavid Robert Collins
    • B05B15/04C23C4/00B05D3/08
    • C23C4/01
    • Method of making a mask assembly by providing a heat resistance mask substrate having an exposed surface with a surface smoothness less than 2000 micro inches, uniformly spraying a thermoset epoxy organic coating onto such exposed surface in one or more layers to provide a coating having (e.g., a thickness equal to or less than about 0.005 inches), a smoothness characterized by an average profilometer reading (Ra) of no greater than 1.5 micrometers, said coating being devoid of pores that exceed about 0003 inch in size, and flame polishing all or a portion of such coating to effect a surface finish of about 1.0 micrometers. A mask assembly which is useful in masking areas from thermal spray particles, comprising a heat resistance substrate presenting an exposed grit blasted surface having a smoothness of less than 2000, and a thin thermoset epoxy coating bonded to said exposed surface and having a surface smoothness characterized by an average profilometer reading (Ra) no greater than 1.5.
    • 通过提供具有表面平滑度小于2000微英寸的暴露表面的耐热掩模基板来制造掩模组件的方法,在一层或多层中均匀地将热固性环氧有机涂层喷涂到这样暴露的表面上以提供涂层(例如 ,等于或小于约0.005英寸的厚度),其特征在于平均轮廓仪读数(Ra)不大于1.5微米的平滑度,所述涂层没有超过大约0003英寸的孔,并且火焰抛光全部或 这种涂层的一部分实现约1.0微米的表面光洁度。 一种掩模组件,其可用于掩蔽来自热喷雾颗粒的区域,包括具有平滑度小于2000的暴露的喷砂表面的耐热基材和结合到所述暴露表面的具有表面平滑度的薄的热固性环氧涂料 通过平均轮廓仪读数(Ra)不大于1.5。