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1. 发明授权

US09527109B2 Coating process and coated article 有权
标题翻译：涂层工艺和涂层制品
公开(公告)号：US09527109B2
公开(公告)日：2016-12-27
申请号：US13910290
申请日：2013-06-05
申请人： GENERAL ELECTRIC COMPANY
发明人： Joshua Lee Margolies , Theodore Robert Grossman
IPC分类号： C23C4/02 , B05D3/14 , C23C24/08 , C23C4/12 , C23C4/18 , F01D5/28 , F01D25/00
CPC分类号： B05D3/14 , C23C4/02 , C23C4/11 , C23C4/12 , C23C4/134 , C23C4/18 , C23C24/08 , C23C24/085 , C23C24/087 , F01D5/284 , F01D5/288 , F01D25/007 , F05D2230/312 , Y10T428/31678
摘要： A coating process and coated article are disclosed. The coating process includes positioning an article relative to an inductor, heating the article with the inductor, then applying a coating material over the article to form a crystalline coating. The heating of the article increases a first temperature of a surface of the article to a second temperature favoring crystal formation. Another coating process includes positioning an article, uniformly heating a surface of the article to a second temperature favoring crystal formation, then applying an environmental barrier coating material over the surface of the article to form a crystalline environmental barrier coating. The application of the environmental barrier coating is performed through air plasma spray deposition. The coated article includes an article having a complex geometry, and a crystalline coating applied on a surface of the article. The crystalline coating includes increased resistant to delamination.
摘要翻译：公开了涂覆工艺和涂覆制品。涂覆工艺包括相对于电感器定位物品，用电感器加热制品，然后在制品上施加涂层材料以形成结晶涂层。制品的加热将制品表面的第一温度增加到有利于晶体形成的第二温度。另一种涂布方法包括定位物品，将制品的表面均匀加热至有利于晶体形成的第二温度，然后在制品的表面上施加环境阻挡涂层材料以形成结晶环境屏障涂层。环境阻隔涂层的应用通过空气等离子体喷涂沉积来进行。涂覆制品包括具有复杂几何形状的制品，以及施加在制品表面上的结晶涂层。结晶涂层包括增加的耐分层性。

2. 发明授权

US10794197B2 Coated turbine component and method for forming a component 有权
公开(公告)号：US10794197B2
公开(公告)日：2020-10-06
申请号：US15623842
申请日：2017-06-15
申请人： GENERAL ELECTRIC COMPANY
发明人： Joshua Lee Margolies , Victor John Morgan , Matthew Troy Hafner
IPC分类号： F01D5/28 , F01D25/24 , F01D9/02 , F23R3/00 , F01D25/00
摘要： A method for forming a coated turbine component and a coated turbine component is provided. The method includes a step of providing a component having a substrate including a trailing edge face. The method further includes a step of applying a thermal barrier coating or environmental barrier coating selectively to the substrate to form a discontinuous transition from a hot gas path surface at the trailing edge face to discourage hot gas flow along the trailing edge face.

3. 发明申请

US20190169730A1 METHODS OF FORMING A POROUS THERMAL BARRIER COATING 审中-公开
公开(公告)号：US20190169730A1
公开(公告)日：2019-06-06
申请号：US15830062
申请日：2017-12-04
申请人： GENERAL ELECTRIC COMPANY
发明人： Theodore Robert Grossman , Joshua Lee Margolies
IPC分类号： C23C4/134
摘要： A method for controlling the porosity parameter of porous thermal barrier coatings is presented. The method includes disposing a feedstock material on a substrate to form a porous thermal barrier coating. The feedstock material includes a gas-forming additive and a thermal barrier coating material. The disposing step further includes controlling the porosity parameter of the porous thermal barrier coating by controlling a feedstock material feed rate, an amount of the gas-forming additive in the feedstock material, a temperature of the disposed feedstock material on the substrate, or combinations thereof.

4. 发明授权

US09597746B2 Wire arc spray system using composite wire for porous coating, and related method 有权
公开(公告)号：US09597746B2
公开(公告)日：2017-03-21
申请号：US14322028
申请日：2014-07-02
申请人： General Electric Company
发明人： Joshua Lee Margolies , Surinder Singh Pabla
IPC分类号： B05B1/24 , B05C5/04 , B23K9/24 , B05B7/22 , B23K9/04
CPC分类号： B23K9/24 , B05B7/224 , B23K9/04 , C23C4/131 , Y10T428/2927
摘要： A composite wire for use with a wire arc spray system and related methods. The composite wire can include: a low melting point material at a core region thereof and a cladding including a metal surrounding the core region, the low metal point material having a melting point less than that of the metal, wherein the low melting point material includes a polymer in the form of a powder having particles having a size of from approximately 1 nanometer to approximately 100 nanometers.

5. 发明授权

US09347126B2 Process of fabricating thermal barrier coatings 有权
标题翻译：制造热障涂层的工艺
公开(公告)号：US09347126B2
公开(公告)日：2016-05-24
申请号：US13801478
申请日：2013-03-13
申请人： GENERAL ELECTRIC COMPANY
发明人： Surinder Singh Pabla , Joshua Lee Margolies , Eklavya Calla , Padmaja Parakala
IPC分类号： C23C4/12 , C23C24/04
CPC分类号： C23C4/12 , C23C24/04
摘要： A process of fabricating a thermal barrier coating is disclosed. The process includes cold spraying a substrate with a feedstock to form a thermal barrier coating and concurrently oxidizing one or more of the substrate, the feedstock, and the thermal barrier coating. The cold spraying is in a region having an oxygen concentration of at least 10%. In another embodiment, the process includes heating a feedstock with a laser and cold spraying a substrate with the feedstock to form a thermal barrier coating. At least a portion of the feedstock is retained in the thermal barrier coating. In another embodiment, the process of fabricating a thermal barrier coating includes heating a substrate with a laser and cold spraying the substrate with a feedstock to form a thermal barrier coating.
摘要翻译：公开了一种制造隔热涂层的工艺。该方法包括用原料冷却基材以形成热障涂层并同时氧化基材，原料和热障涂层中的一种或多种。冷喷雾处于氧浓度为10％以上的区域。在另一个实施方案中，该方法包括用激光加热原料并用原料冷却喷涂基材以形成热障涂层。原料的至少一部分保留在热障涂层中。在另一个实施方案中，制造热障涂层的方法包括用激光加热衬底并用原料冷喷涂衬底以形成热障涂层。

6. 发明申请

US20160010471A1 COATING SYSTEMS AND METHODS THEREFOR 审中-公开
标题翻译：涂料系统及其方法
公开(公告)号：US20160010471A1
公开(公告)日：2016-01-14
申请号：US13793189
申请日：2013-03-11
申请人： General Electric Company
发明人： Surinder Singh Pabla , Kirshnamurthy Anand , Murali Krishna Kalaga , Joshua Lee Margolies , Eklavya Calla , Padmaja Parakala
IPC分类号： F01D5/28 , F02C7/25 , F01D5/22 , C23C4/10 , F01D9/04
CPC分类号： F01D5/288 , C04B35/48 , C04B35/50 , C04B35/62805 , C04B35/62884 , C04B35/62886 , C04B2235/3224 , C04B2235/3227 , C04B2235/3246 , C04B2235/5436 , C04B2235/72 , C04B2235/9607 , C23C4/11 , F01D5/225 , F01D9/041 , F02C7/25 , F05D2220/32 , F05D2230/90 , F05D2240/35 , F05D2260/231 , F05D2300/2118
摘要： A coating system and a method of forming the coating system capable of enabling components to survive in high temperatures environments, such as the hostile thermal environment of a gas turbine. The coating system is formed of a ceramic powder having powder particles each having an inner core formed of a first material and an outer region formed of a second material on the surface of the inner core. The inner core has a lower thermal conductivity than the outer region and the outer region has improved erosion resistance relative to the inner core.
摘要翻译：涂覆系统和形成涂层系统的方法，其能够使组分在诸如燃气轮机的恶劣热环境的高温环境中存活。该涂层系统由具有由第一材料形成的内芯和在内芯表面上由第二材料形成的外部区域的粉末颗粒形成的陶瓷粉末形成。内芯具有比外部区域更低的热导率，并且外部区域相对于内部芯部具有改善的耐腐蚀性。

7. 发明申请

US20150118444A1 METHODS OF MANUFACTURING SILICA-FORMING ARTICLES HAVING ENGINEERED SURFACES TO ENHANCE RESISTANCE TO CREEP SLIDING UNDER HIGH-TEMPERATURE LOADING 审中-公开
标题翻译：制造具有工程化表面的二氧化硅制品的方法，以提高耐高温加载下的缓冲滑动性
公开(公告)号：US20150118444A1
公开(公告)日：2015-04-30
申请号：US14068840
申请日：2013-10-31
申请人： GENERAL ELECTRIC COMPANY
发明人： Don Mark Lipkin , Curtis Alan Johnson , Joshua Lee Margolies , Larry Steven Rosenzweig , Julin Wan
IPC分类号： C04B41/00 , B05D5/00 , B05D3/00 , B05D1/02 , B05D1/32 , B05D3/06
CPC分类号： C04B41/009 , B05D1/02 , B05D1/32 , B05D3/007 , B05D3/06 , B05D5/00 , C04B41/52 , C04B41/89 , F01D5/286 , F01D5/288 , F05D2300/2261 , F05D2300/2283 , Y10T428/24521 , Y10T428/24545 , C04B35/565 , C04B35/806 , C04B41/5096 , C04B41/5024 , C04B41/0036 , C04B41/53
摘要： A method of forming an article includes forming a silicon-containing layer on a silicon-containing region of a surface of a substrate of the article; forming a plurality of channels and ridges in the silicon-containing layer; and forming at least one outer layer overlying the surface of the silicon-containing region. The plurality of channels and ridges may be formed by adding silicon-containing material to the silicon-containing layer. The channels and ridges may be formed by subtracting material from the silicon-containing layer. The channels and ridges may be formed by forming channels or grooves in the silicon-containing region of the surface of the substrate prior to formation of the silicon-containing layer.
摘要翻译：形成制品的方法包括在制品的基材的表面的含硅区域上形成含硅层; 在所述含硅层中形成多个通道和脊; 以及形成覆盖所述含硅区域的表面的至少一个外层。可以通过将含硅材料添加到含硅层来形成多个通道和脊。可以通过从含硅层减去材料来形成通道和脊。沟道和脊可以通过在形成含硅层之前在衬底的表面的含硅区域中形成通道或沟槽而形成。

8. 发明授权

US10648348B2 Coated ceramic matrix composition component and a method for forming a coated ceramic matrix composition component 有权
公开(公告)号：US10648348B2
公开(公告)日：2020-05-12
申请号：US15623763
申请日：2017-06-15
申请人： GENERAL ELECTRIC COMPANY
发明人： Matthew Troy Hafner , Joshua Lee Margolies
IPC分类号： F01D5/28 , F01D9/04 , F23R3/00 , F01D9/02
摘要： A coated ceramic matrix composite component and a gas turbine assembly are provided. The coated ceramic matrix composite component comprises a substrate comprising an endface surface and a hot gas path surface. The hot gas path surface is arranged and disposed to contact a hot gas path when the component is installed in the gas turbine assembly. The endface surface is disposed at an endface angle to the hot gas path surface and opposing at least one adjacent component when the component is installed in the gas turbine assembly. The coated ceramic matrix composite component further comprises an environmental barrier coating on at least a portion of the endface surface.

9. 发明授权

US09315888B2 Nozzle insert for thermal spray gun apparatus 有权
标题翻译：用于热喷枪设备的喷嘴插件
公开(公告)号：US09315888B2
公开(公告)日：2016-04-19
申请号：US14093608
申请日：2013-12-02
申请人： General Electric Company
发明人： Donald Joseph Baldwin , Joseph Garfield Albanese , Joshua Lee Margolies
IPC分类号： B05B1/24 , B05B7/02 , C23C4/12 , B05B7/22 , B05B13/04 , H05H1/34 , H05H1/42
CPC分类号： C23C4/134 , B05B7/226 , B05B13/0431 , H05H1/34 , H05H1/42 , H05H2001/3457 , H05H2001/3473 , H05H2001/3484
摘要： Various aspects of the present disclosure relate to a nozzle insert which may be used with a thermal spray gun apparatus. A nozzle insert according to the disclosure may include a body having an outer surface, the outer surface of the body being configured to circumferentially contact and transfer heat to an inner face of a thermal spray gun nozzle of a thermal spray gun. The body of the nozzle insert may be removed from the thermal spray gun nozzle without disassembling the thermal spray gun, and includes an axial passage configured to communicate a plasma discharge from the nozzle insert. A thermal spray gun apparatus and a thermal spray gun system including the nozzle insert are also disclosed.
摘要翻译：本公开的各个方面涉及可以与热喷枪装置一起使用的喷嘴插入件。根据本公开的喷嘴插件可以包括具有外表面的主体，主体的外表面构造成周向地接触并将热传递到热喷枪的热喷枪喷嘴的内表面。喷嘴插入件的主体可以从热喷枪喷嘴移除而不拆卸热喷枪，并且包括构造成使来自喷嘴插件的等离子体放电的轴向通道。还公开了一种热喷枪装置和包括喷嘴插件的热喷枪系统。

10. 发明授权

US09139477B2 Ceramic powders and methods therefor 有权
标题翻译：陶瓷粉及其方法
公开(公告)号：US09139477B2
公开(公告)日：2015-09-22
申请号：US13769538
申请日：2013-02-18
申请人： General Electric Company
发明人： Surinder Singh Pabla , Joshua Lee Margolies , Padmaja Parakala
IPC分类号： C04B35/48 , C04B35/49 , C04B35/628 , C23C4/00 , C04B35/50 , C04B35/626 , C04B35/632 , F01D5/28
CPC分类号： C04B35/48 , C04B35/50 , C04B35/62655 , C04B35/628 , C04B35/62805 , C04B35/62815 , C04B35/62823 , C04B35/62884 , C04B35/632 , C04B2235/3224 , C04B2235/3227 , C04B2235/3244 , C04B2235/5436 , C23C4/00 , C23C4/11 , C23C4/134 , F01D5/288 , F05D2300/2118 , F05D2300/6033
摘要： A ceramic powder and method of forming the ceramic powder capable of being used in coatings to allow components to survive in high temperatures environments, such as the hostile thermal environment of a gas turbine engine. The ceramic powder includes powder particles each having an inner core formed of a first material and an outer region formed of a second material. The inner core has a lower thermal conductivity than the outer region, and the outer region is more erosion resistance relative to the inner core.
摘要翻译：一种陶瓷粉末和形成陶瓷粉末的方法，其能够用于涂层中，以允许组分在诸如燃气涡轮发动机的恶劣热环境的高温环境中存活。陶瓷粉末包括各自具有由第一材料形成的内芯和由第二材料形成的外部区域的粉末颗粒。内芯具有比外部区域更低的热导率，并且外部区域相对于内部核心具有更好的耐侵蚀性。

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