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    • 1. 发明授权
    • Anisotropic rare earth-iron based resin bonded magnet
    • 各向异性稀土 - 铁基树脂粘结磁铁
    • US08329056B2
    • 2012-12-11
    • US12853601
    • 2010-08-10
    • Fumitoshi YamashitaOsamu YamadaShiho Ohya
    • Fumitoshi YamashitaOsamu YamadaShiho Ohya
    • H01F1/08
    • H01F1/0578H01F1/059H01F7/02H01F41/0266H01F41/028
    • Anisotropic rare earth-iron based resin bonded magnet comprises: [1] a continuous phase including: (1) a spherical Sm2Fe17N3 based magnetic material covered with epoxy oligomer where its average particle size is 1 to 10 μm, its average aspect ratio ARave is 0.8 or more, and mechanical milling is not applied after Sm—Fe alloy is nitrided; (2) a linear polymer with active hydrogen group reacting to the oligomer; and (3) additive; and [2] a discontinuous phase being an Nd2Fe14B based magnetic material coated with the epoxy oligomer where its average particle size is 50 to 150 μm, and its average aspect ratio ARave is 0.65 or more, further satisfying: [3] the air-gap ratio of a granular compound on the phases is 5% or less; and [4] a composition where crosslinking agent with 10 μm or less is adhered on the granular compound is formed at 50 MPa or less.
    • 各向异性稀土 - 铁基树脂粘结磁铁包括:[1]连续相,包括:(1)用环氧低聚物覆盖的球形Sm2Fe17N3系磁性材料,其平均粒径为1〜10μm,平均长径比ARave为0.8 或以上,并且在Sm-Fe合金被氮化之后不施加机械研磨; (2)具有与低聚物反应的活性氢基团的直链聚合物; 和(3)添加剂; 和[2]不连续相是涂覆有环氧低聚物的Nd 2 Fe 14 B基磁性材料,其平均粒度为50〜150μm,其平均长径比Arave为0.65以上,进一步满足:[3]气隙 相上的粒状化合物的比例为5%以下; 和[4]在该粒状化合物上附着有10μm以下的交联剂的组合物形成为50MPa以下。
    • 6. 发明授权
    • Production process for ring shaped resin bonded magnet
    • 环形树脂粘结磁铁的生产工艺
    • US06365078B1
    • 2002-04-02
    • US09424565
    • 1999-11-24
    • Fumitoshi YamashitaHiroshi UedaSunao Hashimoto
    • Fumitoshi YamashitaHiroshi UedaSunao Hashimoto
    • B29C4300
    • H01F1/0578H01F41/0266H01F41/028Y10S264/58Y10T428/21Y10T428/218
    • There is provided a process of producing a ring shaped resin bonded magnetic member by molding a feed mixture 24 which contains a lubricant and a magnetic powder composite made of magnetic powder and a heat curable resin composition which is in a solid state at a room temperature. The process is characterized in that (1) heating an inner peripheral surface of the annular cavity 20 so as to transfer heat to the feed mixture 24 whereby heating the feed mixture to a temperature not lower than a softening temperature and below a curing temperature of the resin composition, and compressing the filled feed mixture after or during the heating; and (ii) cooling the inner peripheral surface so as to transfer heat from the heated and compressed feed mixture through the inner peripheral surface, whereby cooling the feed mixture to a temperature below the softening temperature of the resin composition so as to obtain a green compact having a ring shape.
    • 提供了一种通过模制含有润滑剂的进料混合物24和由磁性粉末制成的磁性粉末复合材料和在室温下处于固态的热固性树脂组合物来制备环形树脂粘合磁性部件的方法。 该方法的特征在于:(1)加热环形空腔20的内周表面以将热量传递到进料混合物24,从而将进料混合物加热至不低于软化温度并低于软化温度的温度 树脂组合物,并且在加热之后或期间压缩填充的进料混合物; 和(ii)冷却内周面,以便将来自被加热的和压缩的进料混合物的热量通过内周表面传递,由此将进料混合物冷却到低于树脂组合物的软化温度的温度,以获得生坯 具有环形。
    • 8. 发明授权
    • Method of making isotropic bonded magnet
    • 制造各向同性粘结磁铁的方法
    • US5464576A
    • 1995-11-07
    • US875290
    • 1992-04-29
    • Fumitoshi YamashitaMasami Wada
    • Fumitoshi YamashitaMasami Wada
    • H01F1/057H01F41/02H02K15/03H05B1/00
    • H02K15/03H01F1/0576H01F41/0266
    • A method of manufacturing an inorganic bonding type rapidly solidified magnet, which is formed by energizing and sintering, after an instantaneous mutual attractive force has been applied intermittently in accordance with the electromagnetic force upon a thin piece shaped rapidly solidified magnet powder in a mold. A thin piece shaped inorganic glass having a thermal expansion ratio 9.times.10.sup.-6 /.degree. C. or less is used as the inorganic coupling agent. The magnet of the present invention having a ring shape, is effective to improve reliability as a rotor magnet in consideration of size, safety, mechanical strength, etc. of the present magnet formed in a ring shape. The electric resistance of the magnet is 10.sup.-3 through 10.sup.-1 .OMEGA.cm and is desirable as a rotor magnet of a PWM driving brushless electric motor.
    • 通过在模具中的薄片状快速凝固的磁体粉末上的电磁力间歇地施加瞬时相互吸引力之后通过激发和烧结形成的无机键合型快速凝固磁体的制造方法。 使用热膨胀率为9×10 -6 /℃以下的薄片状无机玻璃作为无机偶联剂。 考虑到形成为环状的本磁体的尺寸,安全性,机械强度等,具有环形的本发明的磁体对于提高作为转子磁体的可靠性是有效的。 磁体的电阻为10-3〜10-1ΩEGA·cm,作为PWM驱动无刷电动机的转子磁铁是理想的。