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    • 1. 发明授权
    • Polycrystalline diamond materials formed from coarse-sized diamond grains
    • 由粗大的金刚石颗粒形​​成的多晶金刚石材料
    • US06951578B1
    • 2005-10-04
    • US09637092
    • 2000-08-10
    • Daniel J. BelnapNathan R. AndersonZhigang FangAnthony GriffoBrian A. White
    • Daniel J. BelnapNathan R. AndersonZhigang FangAnthony GriffoBrian A. White
    • B01J3/06C22C26/00E21B10/52B32B9/00
    • E21B10/52B01J3/065B01J2203/062C22C26/00
    • PCD materials of this invention comprise diamond crystals that are bonded together with a catalyst/binder material. The PCD material is prepared by combining diamond grains with a catalyst/binder material either as a premixture or by infiltration during sintering. The PCD material comprises 15 percent by volume or less diamond grains sized 20 micrometers or less. The diamond grains are pressurized under elevated temperature conditions to form the desired PCD material. PCD materials of this invention can constitute the exclusive material phase of a PCD construction, or can form one or more material phase in a multi-phase material microstructure, wherein the multiple material phase can be arranged in an ordered/oriented or random fashion. PCD materials of this invention display improved properties of impact and fatigue resistance, and functional toughness, when used in complex wear environments, when compared to conventional PCs materials comprising intentionally added fine-sized diamond grains.
    • 本发明的PCD材料包括与催化剂/粘合剂材料结合在一起的金刚石晶体。 通过将金刚石晶粒与催化剂/粘合剂材料组合作为预混合物或通过在烧结期间的渗透来制备PCD材料。 PCD材料包括15微摩尔或更小的15体积%或更少的金刚石颗粒。 金刚石晶粒在高温条件下被加压以形成所需的PCD材料。 本发明的PCD材料可以构成PCD结构的独特材料相,或者可以在多相材料微结构中形成一个或多个材料相,其中多个材料相可以以有序/定向或随机的方式布置。 当与常规的包含有意添加的精细尺寸的金刚石颗粒的材料相比时,本发明的PCD材料在复杂的磨损环境中使用时显示改善的冲击和抗疲劳性能以及功能性韧性。
    • 6. 发明授权
    • Rotary cone bit with functionally-engineered composite inserts
    • 带有功能化设计的复合刀片的旋转圆锥钻头
    • US07235211B2
    • 2007-06-26
    • US10454374
    • 2003-06-03
    • Anthony GriffoZhigang FangRobert Denton
    • Anthony GriffoZhigang FangRobert Denton
    • B22F7/04
    • B22F7/06B22F2005/001B22F2999/00B33Y80/00C23C30/005E21B10/52Y10T428/2993B22F3/22
    • A rotary cone bit, having a functionally-engineered surface of this invention, comprises a bit body having at least one leg extending therefrom, and a cone that is rotatably disposed on the leg. The cone typically comprises a plurality of cutting elements that project outwardly therefrom. The cutting elements comprises a cermet material selected from the group consisting of refractory metal carbides, nitrides, borides, carbonitrides and mixtures thereof. A functionally-engineered material is disposed over a surface portion of at least one of the cutting elements to form a wear resistant surface thereon. The wear resistant surface has a hardness that is different than that of the underlying cutting element. The wear resistant surface is provided by forming a conformable material mixture by combining one or more powders selected from the group consisting of cermets, carbides, borides, nitrides, carbonitrides, refractory metals, Co, Fe, Ni, and combinations thereof, with an applying agent. The applied material mixture is pressurized under conditions of elevated temperature to consolidate and sinter the material mixture, thereby forming the wear resistant surface. The material mixture is consolidated and sintered in a manner that avoids unwanted material migration between the applied material mixture and substrate, thereby providing a fully-densified wear surface having desired properties of hardness and/or fracture toughness.
    • 具有本发明的功能设计表面的旋转圆锥头包括具有从其延伸的至少一个腿的钻头体和可旋转地设置在腿上的锥体。 锥体通常包括从其向外突出的多个切割元件。 切割元件包括选自难熔金属碳化物,氮化物,硼化物,碳氮化物及其混合物的金属陶瓷材料。 功能性设计的材料设置在至少一个切割元件的表面部分上,以在其上形成耐磨表面。 耐磨表面的硬度与底层切割元件的硬度不同。 通过将选自金属陶瓷,碳化物,硼化物,氮化物,碳氮化物,难熔金属,Co,Fe,Ni及其组合的一种或多种粉末与应用 代理商 将所施加的材料混合物在高温条件下加压,以固化和烧结材料混合物,从而形成耐磨表面。 材料混合物被固结和烧结,以避免在所施加的材料混合物和基底之间不期望的材料迁移,从而提供具有所需硬度和/或断裂韧性​​性能的完全致密的磨损表面。
    • 7. 发明授权
    • Cone erosion protection for roller cone drill bits
    • 锥锥钻头的锥体侵蚀保护
    • US07210377B2
    • 2007-05-01
    • US10774571
    • 2004-02-09
    • Anthony GriffoZhigang FangRobert H. Slaughter, Jr.
    • Anthony GriffoZhigang FangRobert H. Slaughter, Jr.
    • B21K5/04
    • E21B10/52C23C30/005Y10T29/49885
    • A method of forming a drill bit structure, the method including fixing spacers to the drill bit structure. The spacers are arranged at preselected locations on an outer surface of the drill bit structure. A hardfacing material is then applied to the drill bit structure, and the spacers are removed. Holes are machined in the drill bit structure at the preselected locations, and drilling inserts are positioned in each hole.A method of forming a drill bit structure, the method including applying a hardfacing material to selected surfaces of the drill bit structure. The hardfacing material includes a perforated carbide infiltrated material and a perforated powder infiltrated material. The perforations in the powder infiltrated material correspond to the perforations in the carbide infiltrated material. Holes are machined in the drill bit structure at the locations of the perforations, and drilling inserts are positioned in each hole.
    • 一种形成钻头结构的方法,该方法包括将间隔件固定到钻头结构上。 间隔件布置在钻头结构的外表面上的预选位置。 然后将表面硬化材料施加到钻头结构,并且移除间隔件。 钻孔在预选位置在钻头结构中加工,钻孔刀片位于每个孔中。 一种形成钻头结构的方法,所述方法包括将表面硬化材料施加到钻头结构的选定表面。 表面硬化材料包括穿孔碳化硅渗透材料和穿孔粉末渗透材料。 粉末渗透材料中的穿孔对应于碳化物渗透材料中的穿孔。 在钻孔位置的钻头结构中加工孔,钻孔刀片位于每个孔中。
    • 8. 发明申请
    • Polycrystalline diamond materials formed from coarse-sized diamond grains
    • 由粗大的金刚石颗粒形​​成的多晶金刚石材料
    • US20060080895A1
    • 2006-04-20
    • US11237625
    • 2005-09-27
    • Daniel BelnapNathan AndersonZhigang FangAnthony GriffoBrian White
    • Daniel BelnapNathan AndersonZhigang FangAnthony GriffoBrian White
    • B21K5/04C09K3/14
    • E21B10/52B01J3/065B01J2203/062C22C26/00
    • PCD materials of this invention comprise diamond crystals that are bonded together with a catalyst/binder material. The PCD material is prepared by combining diamond grains with a catalyst/binder material either as a premixture or by infiltration during sintering. The PCD material comprises 15 percent by volume or less diamond grains sized 20 micrometers or less. The diamond grains are pressurized under elevated temperature conditions to form the desired PCD material. PCD materials of this invention can constitute the exclusive material phase of a PCD construction, or can form one or more material phase in a multi-phase material microstructure, wherein the multiple material phase can be arranged in an ordered/oriented or random fashion. PCD materials of this invention display improved properties of impact and fatigue resistance, and functional toughness, when used in complex wear environments, when compared to conventional PCs materials comprising intentionally added fine-sized diamond grains.
    • 本发明的PCD材料包括与催化剂/粘合剂材料结合在一起的金刚石晶体。 通过将金刚石晶粒与催化剂/粘合剂材料组合作为预混合物或通过在烧结期间的渗透来制备PCD材料。 PCD材料包括15微摩尔或更小的15体积%或更少的金刚石颗粒。 金刚石晶粒在高温条件下被加压以形成所需的PCD材料。 本发明的PCD材料可以构成PCD结构的独特材料相,或者可以在多相材料微观结构中形成一个或多个材料相,其中多个材料相可以以有序/定向或随机的方式布置。 本发明的PCD材料当与常规的包含有意添加的精细尺寸的金刚石颗粒的材料相比时,在复杂的磨损环境中使用时,显示出改善的冲击和抗疲劳性能以及功能性韧性。
    • 9. 发明授权
    • Cone erosion protection for roller cone drill bits
    • 锥锥钻头的锥体侵蚀保护
    • US06698098B2
    • 2004-03-02
    • US09974735
    • 2001-10-10
    • Anthony GriffoZhigang FangRobert H. Slaughter, Jr.
    • Anthony GriffoZhigang FangRobert H. Slaughter, Jr.
    • B21K504
    • E21B10/52C23C30/005Y10T29/49885
    • A method of forming a drill bit structure, the method including fixing spacers to the drill bit structure. The spacers are arranged at preselected locations on an outer surface of the drill bit structure. A hardfacing material is then applied to the drill bit structure, and the spacers are removed. Holes are machined in the drill bit structure at the preselected locations, and drilling inserts are positioned in each hole. A method of forming a drill bit structure, the method including applying a hardfacing material to selected surfaces of the drill bit structure. The hardfacing material includes a perforated carbide infiltrated material and a perforated powder infiltrated material. The perforations in the powder infiltrated material correspond to the perforations in the carbide infiltrated material. Holes are machined in the drill bit structure at the locations of the perforations, and drilling inserts are positioned in each hole.
    • 一种形成钻头结构的方法,该方法包括将间隔件固定到钻头结构上。 间隔件布置在钻头结构的外表面上的预选位置。 然后将表面硬化材料施加到钻头结构,并且去除间隔件。 在预选位置处在钻头结构中加工孔,并且钻孔刀片定位在每个孔中。一种形成钻头结构的方法,所述方法包括将表面硬化材料施加到钻头结构的选定表面。 表面硬化材料包括穿孔碳化硅渗透材料和穿孔粉末渗透材料。 粉末渗透材料中的穿孔对应于碳化物渗透材料中的穿孔。 在钻孔位置的钻头结构中加工孔,钻孔刀片位于每个孔中。