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    • 5. 发明授权
    • Highly ductile reduced imperfection weld for ductile iron and method for producing same
    • 球墨铸铁的高韧性减少缺陷焊接及其制造方法
    • US06730876B2
    • 2004-05-04
    • US09866258
    • 2001-05-29
    • Daniel A. CopelandDavid J. FarrJames E. Wren
    • Daniel A. CopelandDavid J. FarrJames E. Wren
    • B23K3502
    • B23K9/23B23K35/3033B23K35/383
    • The art has experienced difficulty obtaining “sound” welds with high-nickel welds above the second pass. Particular problems are tension anomalies and sub-optimal interweld pass fusion at higher order passes of the weld wire, along with undesirably high heat levels transferred to the workpiece. The inventors have discovered that ductile iron-to-ductile iron welds can be reliably formed at mission-critical junctures by compensating for the brittle nature of the heat affected zone through enhancing ductility of the weld itself. The present invention provides in continuing part for a highly durable weld without soundness problems such as tension anomalies, multilayer fusion imperfections, or pinholes; and a method of forming such a weld. The weld is created using high nickel weld wire (filler metal or consumable electrode, or both) welded in a pure inert gas (or mixture of pure inert gasses and even reducing gasses). Additions of weld metal alloys, flux coring, and deoxidizing coatings are not required. The work pieces do not require pre- or post-heat treatment to minimize the effects of the HAZ. Additional inventive features are described more fully below.
    • 在第二次通过以上的高镍焊缝获得“声音”焊缝方面遇到困难。 特殊的问题是焊丝高阶通过时的张力异常和次优的焊缝间熔合,以及传递到工件的不希望的高的热量。 本发明人已经发现,通过增强焊接本身的延展性,可以通过补偿热影响区的脆性来可靠地形成球状铁 - 球墨铸铁焊缝。 本发明连续地提供了耐久性很好的焊缝,没有诸如张力异常,多层聚合缺陷或针孔的健全问题; 以及形成这种焊接的方法。 使用焊接在纯惰性气体(或纯惰性气体甚至还原气体的混合物)中的高镍焊丝(填充金属或可消耗电极,或两者)焊接。 不需要添加焊接金属合金,焊剂取芯和脱氧涂层。 工件不需要进行前后热处理,以尽量减少HAZ的影响。 下面将更充分地描述附加的发明特征。