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1. 发明申请

US20060121294A1 Low thermal conductivity thermal barrier coating system and method therefor 失效
标题翻译：低热导率热障涂层系统及其方法
公开(公告)号：US20060121294A1
公开(公告)日：2006-06-08
申请号：US11006367
申请日：2004-12-06
申请人： Brett Allen Boutwell , Ramgopal Darolia , Curtis Johnson , Irene Spitsberg , Mark Gorman , Yan Gao
发明人： Brett Allen Boutwell , Ramgopal Darolia , Curtis Johnson , Irene Spitsberg , Mark Gorman , Yan Gao
IPC分类号： B32B15/04 , B32B9/00
CPC分类号： C04B41/009 , C04B35/486 , C04B41/5042 , C04B41/87 , C04B2111/0025 , C04B2235/3224 , C04B2235/3225 , C04B2235/3227 , C04B2235/3229 , C04B2235/76 , C04B2235/767 , C23C4/11 , C23C28/321 , C23C28/3215 , C23C28/325 , C23C28/345 , C23C28/3455 , C23C30/00 , F01D5/288 , F05D2230/90 , F05D2300/611 , C04B41/4527 , C04B35/565 , C04B35/806
摘要： In accordance with an embodiment of the invention, a thermal barrier coating for inclusion in a thermal barrier coating system is provided. The thermal barrier coating comprises a compound having a rhombohedral phase. In accordance with another embodiment of the invention, a thermal barrier coating is provided that comprises a compound having the formula of: A4B3O12, wherein A is at least one rare earth element; and B is selected from the group consisting of Zr, Hf and mixtures thereof.
摘要翻译：根据本发明的实施例，提供了用于包含在热障涂层系统中的热障涂层。热障涂层包括具有菱面体相的化合物。根据本发明的另一个实施方案，提供了一种热障涂层，其包含具有下列结构式的化合物：A 4 S 3 N 12 O / >其中A是至少一种稀土元素; B选自Zr，Hf及其混合物。

2. 发明授权

US07351482B2 Ceramic compositions for thermal barrier coatings stabilized in the cubic crystalline phase 有权
标题翻译：用于隔热涂层的陶瓷组合物稳定在立方晶相
公开(公告)号：US07351482B2
公开(公告)日：2008-04-01
申请号：US11288366
申请日：2005-11-29
申请人： Brett Allen Boutwell , Mark Daniel Gorman , Irene Spitsberg , Ramgopal Darolia , Robert William Bruce , Venkat Subramaniam Venkataramani
发明人： Brett Allen Boutwell , Mark Daniel Gorman , Irene Spitsberg , Ramgopal Darolia , Robert William Bruce , Venkat Subramaniam Venkataramani
IPC分类号： C04B35/48 , B32B18/00 , B32B15/04
CPC分类号： F01D5/288 , B82Y30/00 , C04B35/486 , C04B2235/3206 , C04B2235/3208 , C04B2235/3224 , C04B2235/3225 , C04B2235/3227 , C04B2235/3229 , C04B2235/3251 , C04B2235/3286 , C04B2235/781 , C04B2235/9607 , C23C14/08 , C23C14/083 , C23C28/321 , C23C28/3215 , C23C28/3455 , C23C30/00 , F05D2230/90 , F05D2300/2118 , F05D2300/611 , Y10T428/12611 , Y10T428/26
摘要： Zirconia-containing ceramic compositions that are capable of providing thermal barrier coatings wherein the zirconia is stabilized in the cubic crystalline phase. These compositions comprise at least about 50 mole % zirconia and a stabilizing amount up to about 49 mole % of a stabilizer component comprising: (1) a first metal oxide selected from the group consisting of ytterbia, neodymia, mixtures of ytterbia and neodymia, mixtures of ytterbia and lanthana, mixtures of neodymia and lanthana, and mixtures of ytterbia, neodymia and lanthana in an amount of from about 5 to about 49 mole % of the composition; and (2) a second metal oxide selected from the group consisting of yttria, calcia, ceria, scandia, magnesia, india and mixtures thereof in an amount of about 4 mole % or less of the composition. The ceramic composition further comprises one or more of a third metal oxide selected from the group consisting of: (a) hafnia in an amount from about 0.5 to about 40 mole % of the composition; and (b) tantala in an amount of from about 0.5 to about 10 mole % of the composition. These compositions are useful in preparing thermal barrier coatings for an underlying substrate of articles that operate at, or are exposed to, high temperatures.
摘要翻译：能够提供热障涂层的含氧化锆的陶瓷组合物，其中氧化锆稳定在立方晶体相中。这些组合物包含至少约50摩尔％的氧化锆和至多约49摩尔％的稳定剂组分的稳定剂组分，其包含：（1）选自下列组的第一金属氧化物：镱，钕，镱和钕的混合物，混合物镱和镧的混合物，钕和镧的混合物，以及组合物的约5至约49摩尔％的镱，钕和镧的混合物; 和（2）选自组合物的约4摩尔％以下的量的氧化钇，氧化钙，二氧化铈，钪，氧化镁，印度及其混合物的第二金属氧化物。所述陶瓷组合物还包含选自以下的一种或多种第三金属氧化物：（a）组合物的约0.5至约40摩尔％的量的铪; 和（b）所述组合物的约0.5至约10摩尔％的量的黄铁矿。这些组合物可用于制备在高温下操作或暴露于其中的制品的下层基材的热障涂层。

3. 发明授权

US06887595B1 Thermal barrier coatings having lower layer for improved adherence to bond coat 失效
标题翻译：具有较低层的热障涂层，用于改善对粘合涂层的附着力
公开(公告)号：US06887595B1
公开(公告)日：2005-05-03
申请号：US10748519
申请日：2003-12-30
申请人： Ramgopal Darolia , Irene Spitsberg , Brett Allen Boutwell , Mark Daniel Gorman , Robert William Bruce
发明人： Ramgopal Darolia , Irene Spitsberg , Brett Allen Boutwell , Mark Daniel Gorman , Robert William Bruce
IPC分类号： C23C14/08 , C23C26/00 , C23C28/00 , C23C28/04 , C23C30/00 , F01D5/00 , F01D5/28 , B32B15/04 , C23C4/04
CPC分类号： C04B35/486 , C04B2235/3206 , C04B2235/3208 , C04B2235/3224 , C04B2235/3225 , C04B2235/3227 , C04B2235/3229 , C04B2235/3251 , C04B2235/3286 , C04B2235/765 , C23C14/08 , C23C28/321 , C23C28/3215 , C23C28/3455 , C23C28/36 , F01D5/288 , F05D2230/90 , F05D2300/2118 , F05D2300/611 , Y10T428/12611 , Y10T428/12618 , Y10T428/265
摘要： A thermal barrier coatings for the underlying substrate of articles that operate at, or are exposed to, high temperatures. The thermal barrier coating includes a zirconia-containing upper layer wherein the zirconia is stabilized in the cubic crystalline phase to reduce the thermal conductivity of the coating. The thermal barrier coating further includes a zirconia-containing lower layer stabilized in the tetragonal crystalline phase that increases the adherence of the upper layer to the bond coat layer that overlies the substrate of the article to improve the resistance of the coating to spallation.
摘要翻译：用于在高温下操作或暴露于高温的制品的下层基材的热障涂层。热障涂层包括含氧化锆的上层，其中氧化锆稳定在立方晶相中以降低涂层的导热性。隔热涂层还包括稳定在四方结晶相中的含氧化锆的下层，其增加上层与覆盖在制品基材上的粘合涂层的粘附性，以提高涂层对剥离的抵抗力。

4. 发明授权

US06858334B1 Ceramic compositions for low conductivity thermal barrier coatings 失效
标题翻译：用于低导电性热障涂层的陶瓷组合物
公开(公告)号：US06858334B1
公开(公告)日：2005-02-22
申请号：US10748516
申请日：2003-12-30
申请人： Mark Daniel Gorman , Irene Spitsberg , Brett Allen Boutwell , Ramgopal Darolia , Robert William Bruce , Venkat Subramanian Venkataramani , Anthony Mark Thompson , Antonio Mogro-Campera
发明人： Mark Daniel Gorman , Irene Spitsberg , Brett Allen Boutwell , Ramgopal Darolia , Robert William Bruce , Venkat Subramanian Venkataramani , Anthony Mark Thompson , Antonio Mogro-Campera
IPC分类号： C04B35/486 , C04B37/02 , C23C4/10 , C23C14/08 , C23C28/00 , C23C30/00 , F01D5/28 , B32B15/04 , C23C16/06 , F03B3/12
CPC分类号： C23C28/3455 , C04B35/486 , C04B2235/3224 , C04B2235/3225 , C04B2235/3227 , C04B2235/3244 , C04B2235/3251 , C04B2235/3286 , C04B2235/761 , C04B2235/9607 , C23C4/11 , C23C14/083 , C23C28/321 , C23C28/3215 , C23C30/00 , F01D5/284 , F01D5/288 , F05D2230/90 , F05D2300/2118 , F05D2300/611 , Y10T428/12611 , Y10T428/12618 , Y10T428/265
摘要： Zirconia-containing ceramic compositions having a c/a ratio of the zirconia lattice in the range of from about 1.005 to about 1.016. These compositions comprise a stabilizing amount up to about 10 mole % of the composition of a stabilizer component which comprises: (1) a first metal oxide selected from the group consisting of yttria, calcia, ceria, scandia, magnesia, india and mixtures thereof in an amount of from about 1.5 to about 6 mole % of the composition of; (2) a second metal oxide selected from the group consisting of lanthana, neodymia and mixtures thereof in an amount of from about 0.5 to about 4 mole % of the composition; and (3) optionally ytterbia in an amount of from about 0.5 to about 4 mole % of the composition. These compositions further comprise hafnia in an amount of from about 0.5 to about 15 mole % of the composition; and optionally tantala in an amount of from about 0.5 to about 1.5 mole % of the composition. These compositions are useful in preparing thermal barrier coatings having a balance of reduced thermal conductivity with good producibility, spallation resistance and erosion/impact resistance for an underlying substrate of articles that operate at, or are exposed to, high temperatures.
摘要翻译：氧化锆的陶瓷组合物，其氧化锆晶格的c / a比在约1.005至约1.016的范围内。这些组合物包含稳定剂量至多约10摩尔％的组合物的稳定剂组分，其包含：（1）选自氧化钇，氧化钙，二氧化铈，钪，氧化镁，印度的第一金属氧化物及其混合物该组合物的约1.5至约6摩尔％的量; （2）选自氧化镧，钕及其混合物的第二金属氧化物的量为所述组合物的约0.5至约4摩尔％; 和（3）任选的恐惧症的量为组合物的约0.5至约4摩尔％。这些组合物还包含组合物的约0.5至约15摩尔％的量的铪; 和任选的钽酸盐，其量为组合物的约0.5至约1.5摩尔％。这些组合物可用于制备具有降低热导率的平衡的热障涂层，具有良好的可生产性，抗剥落性和对在高温下操作或暴露于高温的制品的底层基材的侵蚀/抗冲击性。

5. 发明申请

US20080187659A1 METHODS FOR PREPARING THERMAL BARRIER COATINGS WITH HIGH FRACTURE TOUGHNESS INNER LAYER FOR IMPROVED IMPACT RESISTANCE 审中-公开
标题翻译：用于制备具有高断裂韧性内层的热障涂层的方法用于改善耐冲击性
公开(公告)号：US20080187659A1
公开(公告)日：2008-08-07
申请号：US11774878
申请日：2007-07-09
申请人： Irene Spitsberg , Brett Allen Boutwell , Robert William Bruce
发明人： Irene Spitsberg , Brett Allen Boutwell , Robert William Bruce
IPC分类号： C23C16/40 , B05D1/36
CPC分类号： C23C14/08 , C23C28/321 , C23C28/3215 , C23C28/325 , C23C28/345 , C23C28/3455 , C23C28/42 , Y10T428/12611 , Y10T428/265
摘要： Method for preparing reduced thermal conductivity thermal barrier coating having improved impact resistance for an underlying substrate for high temperature applications. An exemplary method includes depositing a first zirconia-containing ceramic composition having a c/a ratio of about 1.011 to about 1.016 and stabilized in the tetragonal phase by yttria, calcia, ceria, scandia, magnesia, india, lanthana, gadolinia, neodymia, samaria, dysprosia, erbia, ytterbia, europia, praseodymia, and mixtures thereof, and including about 0.3 to about 0.5% by weight lanthana, neodymia, gadolinia, and mixtures thereof The first material forms a high fracture toughness inner layer having a fraction of porosity of about 0.20 or less, and a thickness in the range of from about 0.5 to about 2 mils. The method includes depositing a ceramic material forming an outer thermal insulating layer overlying the inner layer and having a greater fraction of porosity than the inner layer.
摘要翻译：制备降低热导率热障涂层的方法，对于高温应用的底层基材具有改善的耐冲击性。一种示例性方法包括沉积具有约1.011至约1.016的ac / a比的第一含氧化锆的陶瓷组合物，并通过氧化钇，氧化钙，二氧化铈，氧化钪，印度，氧化镧，氧化钆，氧化钕，钐，恶臭，er虫，bia虫，欧罗巴，糠ia和它们的混合物，并且包括约0.3至约0.5％重量的镧，钕，氧化钆及其混合物。第一种材料形成具有大约孔隙率分数的高断裂韧性内层 0.20或更小，厚度范围为约0.5至2密耳。该方法包括沉积形成覆盖内层的外部绝热层并且具有比内层更大的孔隙率的陶瓷材料。

6. 发明授权

US07255940B2 Thermal barrier coatings with high fracture toughness underlayer for improved impact resistance 有权
$Thermal barrier coatings with high fracture toughness underlayer for improved impact resistance$
标题翻译：具有高断裂韧性底层的隔热涂层，以提高耐冲击性
公开(公告)号：US07255940B2
公开(公告)日：2007-08-14
申请号：US10898776
申请日：2004-07-26
申请人： Irene Spitsberg , Brett Allen Boutwell , Robert William Bruce
发明人： Irene Spitsberg , Brett Allen Boutwell , Robert William Bruce
IPC分类号： B32B15/04 , F03B3/12
CPC分类号： C23C14/08 , C23C28/321 , C23C28/3215 , C23C28/325 , C23C28/345 , C23C28/3455 , C23C28/42 , Y10T428/12611 , Y10T428/265
摘要： A reduced thermal conductivity thermal barrier coating having improved impact resistance for an underlying substrate of articles that operate at, or are exposed to, high temperatures. This coating comprises an inner high fracture toughness layer nearest to the underlying substrate and having a thickness up to about 5 mils (127 microns) sufficient to impart impact resistance to the thermal barrier coating, and comprises a zirconia-containing ceramic composition having a c/a ratio of the zirconia lattice in the range of from about 1.011 to about 1.016 and stabilized in the tetragonal phase by a stabilizing amount of a stabilizing metal oxide selected from the group consisting of yttria, calcia, ceria, scandia, magnesia, india, lanthana, gadolinia, neodymia, samaria, dysprosia, erbia, ytterbia, europia, praseodymia, and mixtures thereof. The thermal barrier coating further includes an outer thermal insulating layer adjacent to and overlaying the inner layer and comprising a ceramic thermal barrier coating material. The thermal barrier can be used to provide a thermally protected article having a substrate (e.g., metal substrate) and optionally a bond coat layer adjacent to and overlaying the substrate. The thermal barrier coating can be prepared by forming the inner high fracture toughness layer, followed by forming on the inner layer the outer thermal insulating layer.
摘要翻译：对于在高温下操作或暴露于高温的制品的下层基底，具有改善的抗冲击性的降低的导热性热障涂层。该涂层包括最接近下面的基底的内部高断裂韧性层，其厚度至多约5密耳（127微米），足以赋予热障涂层耐冲击性，并且包含含有氧化锆的陶瓷组合物，其具有ac / a 氧化锆晶格的比例在约1.011至约1.016范围内，并通过稳定金属氧化物稳定化在四方相中，稳定金属氧化物选自氧化钇，氧化钙，二氧化铈，钪，氧化镁，印度，镧，钆，痣，aria虫，恶臭，er虫，bia虫，欧罗巴，脯氨酸及其混合物。隔热涂层还包括与内层相邻并覆盖内层的外部绝热层，并且包括陶瓷热障涂层材料。热障可用于提供具有基底（例如，金属基底）和任选的邻近和覆盖基底的粘合涂层的热保护制品。可以通过形成内部高断裂韧性层，然后在内层上形成外部绝热层来制备热障涂层。

7. 发明申请

US20080124479A1 PROCESSES FOR PREPARING CORROSION RESISTANT COATING SYSTEMS FOR SILICON-CONTAINING SUBSTRATES 审中-公开
标题翻译：用于制备含硅基材的耐腐蚀涂层体系的方法
公开(公告)号：US20080124479A1
公开(公告)日：2008-05-29
申请号：US12026097
申请日：2008-02-05
申请人： Brian Thomas Hazel , Irene Spitsberg , Brett Allen Boutwell
发明人： Brian Thomas Hazel , Irene Spitsberg , Brett Allen Boutwell
IPC分类号： C23C4/12 , B05D3/02 , C23C16/06
CPC分类号： C23C4/02 , C04B41/009 , C04B41/52 , C04B41/89 , C23C28/321 , C23C28/325 , C23C28/345 , C23C28/3455 , Y10T428/12611 , Y10T428/12674 , Y10T428/24967 , Y10T428/263 , C04B41/5071 , C04B41/0072 , C04B41/4558 , C04B41/5035 , C04B41/5024 , C04B41/4529 , C04B41/5031 , C04B41/4527 , C04B41/5042 , C04B41/522 , C04B35/565 , C04B35/584 , C04B35/806
摘要： Process includes providing a silicide-containing bond coat layer overlying a silicon-containing substrate, optionally forming a silica scale layer adjacent to and overlying the bond coat layer by preoxidizing the bond coat layer, and providing an environmental barrier coating overlying the bond coat layer. The environmental barrier coating includes a corrosion resistant outer layer formed by reacting a metal source with the silica scale layer, if present, or with the silicide-containing substrate in the absence of the silica scale layer. The process may include providing a thermal barrier coating overlying the corrosion resistant outer layer. The silicon-containing substrate may include at least a portion of a gas turbine engine component selected from a turbine blade, vane, and blisk.
摘要翻译：方法包括提供覆盖含硅基材的含硅化物的粘合涂层，任选地通过预氧化粘结涂层形成邻近并覆盖粘合涂层的二氧化硅垢层，以及提供覆盖在粘结涂层上的环境阻挡涂层。环境保护涂层包括通过金属源与二氧化硅垢层（如果存在）反应形成的耐腐蚀外层，或者在没有二氧化硅垢层的情况下与含硅化物的衬底反应。该方法可以包括提供覆盖耐腐蚀外层的热障涂层。含硅衬底可以包括选自涡轮叶片，叶片和叶片的燃气涡轮发动机部件的至少一部分。

8. 发明授权

US07166373B2 Ceramic compositions for thermal barrier coatings with improved mechanical properties 失效
标题翻译：用于具有改善的机械性能的热障涂层的陶瓷组合物
公开(公告)号：US07166373B2
公开(公告)日：2007-01-23
申请号：US10921515
申请日：2004-08-19
申请人： Irene Spitsberg , Brett Allen Boutwell
发明人： Irene Spitsberg , Brett Allen Boutwell
IPC分类号： B32B9/00
CPC分类号： C04B35/486 , C04B2235/3225 , C04B2235/3227 , C04B2235/96 , C23C4/11 , C23C14/083 , C23C28/3215 , C23C28/345 , C23C28/3455 , C23C30/00 , F05B2230/90 , F23M2900/05004 , Y10T428/12611
摘要： Zirconia-containing ceramic compositions useful for thermal barrier coatings having improved mechanical properties, especially improved fracture toughness. These compositions comprise: (1) at least about 93 mole % zirconia; (2) a stabilizing amount up to about 5 mole % of a stabilizer metal oxide selected from the group consisting of yttria, calcia, ceria, scandia, magnesia, india, gadolinia, neodymia, samaria, dysprosia, erbia, ytterbia, europia, praseodymia, and mixtures thereof, and a fracture toughness improving amount up to about 2 mole % lanthana. These ceramic compositions can be used to prepare thermal barrier coatings to provide a thermally protected article having a substrate and optionally a bond coat layer adjacent to and overlaying the substrate. The thermal barrier coating can be prepared by depositing the ceramic composition on the bond coat layer or the substrate in the absence of a bond coat layer.
摘要翻译：用于具有改进的机械性能，特别是改进的断裂韧性的热障涂层的含氧化锆的陶瓷组合物。这些组合物包括：（1）至少约93摩尔％的氧化锆; （2）选自氧化钇，氧化钙，二氧化铈，氧化钪，氧化镁，印度，钆，氧化钕，绢云母，恶臭，er虫，bia bia，欧罗巴，脯氨酸的稳定剂金属氧化物的稳定量高达约5摩尔％及其混合物，以及高达约2摩尔％的氧化镧的断裂韧性改善量。这些陶瓷组合物可用于制备热障涂层以提供具有基底和任选的邻近和覆盖基底的粘合涂层的热保护制品。热障涂层可以通过在不存在粘合涂层的情况下将陶瓷组合物沉积在粘合涂层或基底上来制备。

9. 发明授权

US06916561B1 Thermal barrier coatings with lower porosity for improved impact and erosion resistance 失效
标题翻译：具有较低孔隙率的热障涂层，以改善冲击和耐冲蚀性
公开(公告)号：US06916561B1
公开(公告)日：2005-07-12
申请号：US10748518
申请日：2003-12-30
申请人： Irene Spitsberg , Brett Allen Boutwell
发明人： Irene Spitsberg , Brett Allen Boutwell
IPC分类号： C23C14/08 , C23C28/00 , C23C30/00 , F01D5/28 , B32B15/04 , C23C4/10 , C23C16/06 , F03B3/12
CPC分类号： C23C28/321 , C23C14/08 , C23C14/083 , C23C28/3215 , C23C28/3455 , C23C30/00 , F01D5/288 , F05D2230/90 , F05D2300/2118 , F05D2300/611 , Y10T428/12611 , Y10T428/249953 , Y10T428/26 , Y10T428/265
摘要： A reduced thermal conductivity thermal barrier coating having improved impact and erosion resistance for an underlying metal substrate of articles that operate at, or are exposed to, high temperatures. This coating comprises a zirconia-containing ceramic composition having a c/a ratio in the range of from about 1.0057 to about 1.0123 and stabilized in the tetragonal phase by a stabilizing amount of a stabilizing metal oxide. The coating has a fraction of porosity of from about 0.15 to about 0.25, and an impact and erosion resistance property defined by at least one of the following formulas: (a) I=exp. [5.85−(144×s)−(3.68×p)]; and/or; (b) E=[187−(261×p)−(9989×s)], wherein s=1.0117−c/a ratio; p is the fraction of porosity; I is least about 70 g/mil; and E is least about 80 g/mil. This coating can be used to provide a thermally protected article having a metal substrate and optionally a bond coat layer adjacent to and overlaying the metal substrate. The thermal barrier coating can be prepared by depositing the zirconia-containing ceramic composition on the bond coat layer, or the metal substrate in the absence of the bond coat layer.
摘要翻译：对于在高温下操作或暴露于高温的制品的底层金属基底，具有改善的耐冲击性和耐侵蚀性的降低的热导率热障涂层。该涂层包含c / a比在约1.0057至约1.0123范围内并通过稳定化的稳定金属氧化物稳定在四方相中的含氧化锆的陶瓷组合物。该涂层具有约0.15至约0.25的孔隙率，以及由下列至少一种所定义的耐冲击和耐腐蚀性能：（a）I = exp。 [5.85-（144xs） - （3.68xp）]; 和/或; （b）E = [187-（261xp） - （9989xs）]，其中s = 1.0117-c / a比; p是孔隙度的分数; 我至少约70g / mil; E至少约80g / mil。该涂层可用于提供具有金属基底和任选的与金属基底相邻并覆盖金属基底的粘合涂层的热保护制品。可以通过在不存在粘合涂层的情况下将含氧化锆的陶瓷组合物沉积在粘合涂层或金属基材上来制备热障涂层。

10. 发明授权

US06869703B1 Thermal barrier coatings with improved impact and erosion resistance 失效
标题翻译：具有改善冲击和耐冲蚀性的热障涂层
公开(公告)号：US06869703B1
公开(公告)日：2005-03-22
申请号：US10748513
申请日：2003-12-30
申请人： Irene Spitsberg , Brett Allen Boutwell
发明人： Irene Spitsberg , Brett Allen Boutwell
IPC分类号： B32B15/04 , C23C4/10 , C23C14/08 , C23C26/00 , C23C28/00 , C23C28/04 , C23C30/00 , F01D5/28 , F02C7/00 , C23C16/06 , F03B3/12
CPC分类号： F01D5/288 , C04B35/486 , C04B2235/3206 , C04B2235/3208 , C04B2235/3224 , C04B2235/3225 , C04B2235/3227 , C04B2235/761 , C23C4/11 , C23C28/3215 , C23C28/3455 , C23C30/00 , Y10T428/12611 , Y10T428/249953 , Y10T428/265
摘要： A reduced thermal conductivity thermal barrier coating having improved impact and erosion resistance for an underlying metal substrate of articles that operate at, or are exposed to, high temperatures. This coating comprises a zirconia-containing ceramic composition having a c/a ratio in the range of from about 1.0117 to about 1.0148 and stabilized in the tetragonal phase by a stabilizing amount of a stabilizer metal oxide. The coating has a fraction of porosity of from about 0.10 to about 0.25, and an impact and erosion resistance property defined by at least one of the following formulas: (a) I=exp.[5.85−(144×s)−(3.68×p)]; and/or; (b) E=[187−(261×p)−(9989×s)], wherein s=1.0117−c/a ratio; p is the fraction of porosity; I is least about 140 g/mil; and E is least about 130 g/mil. This coating can be used to provide a thermally protected article having a metal substrate and optionally a bond coat layer adjacent to and overlaying the metal substrate. The thermal barrier coating can be prepared by depositing the zirconia-containing ceramic composition on the bond coat layer, or the metal substrate in the absence of the bond coat layer.
摘要翻译：对于在高温下操作或暴露于高温的制品的底层金属基底，具有改善的耐冲击性和耐侵蚀性的降低的热导率热障涂层。该涂层包含具有约1.0117至约1.0148范围内的c / a比的稳定金属氧化物稳定在四方相中的含氧化锆陶瓷组合物。涂层具有约0.10至约0.25的孔隙率分数，以及由下列至少一种所定义的耐冲击和耐腐蚀性能：（a）I = exp。[5.85-（144xs） - （3.68xp） ]; 和/或; （b）E = [187-（261xp） - （9989xs）]，其中s = 1.0117-c / a比; p是孔隙度的分数; 我至少约140克/密耳; E至少约为130克/密耳。该涂层可用于提供具有金属基底和任选的与金属基底相邻并覆盖金属基底的粘合涂层的热保护制品。可以通过在不存在粘合涂层的情况下将含氧化锆的陶瓷组合物沉积在粘合涂层或金属基材上来制备热障涂层。

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