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1. 发明申请

US20050258704A1 Stator of dynamoelectric machine and method for manufacturing stator winding 有权
标题翻译：定子绕组电动机定子及方法
公开(公告)号：US20050258704A1
公开(公告)日：2005-11-24
申请号：US10520411
申请日：2002-12-26
申请人： Atsushi Oohashi , Takushi Takizawa , Yukiyoshi Ohnishi
发明人： Atsushi Oohashi , Takushi Takizawa , Yukiyoshi Ohnishi
IPC分类号： H02K3/12 , H02K15/04 , H02K1/00 , H02K19/26
CPC分类号： H02K15/045 , H02K3/12 , H02K15/0485 , Y10T29/49073
摘要： The present invention provides a dynamoelectric stator and a method for the manufacture thereof enabling electrical insulation properties to be improved by forming slot-housed portions with a racetrack-shaped cross section to suppress damage to an electrically-insulating coating arising during mounting of a stator winding to a stator core. The construction is such that the slot-housed portions of the stator winding are formed with the racetrack-shaped cross section, and are housed inside slots so as to line up in single columns in a radial direction with a longitudinal direction of the cross section of the slot-housed portions aligned in a circumferential direction. Thus, because short sides of the slot-housed portions facing inner circumferential side surfaces of the slots form convex curved surfaces, the occurrence of damage to the electrically-insulating coating resulting from rubbing between the short sides of the slot-housed portions and the inner circumferential side surfaces of the slots during insertion of the slot-housed portions into the slots is suppressed, thereby improving electrical insulation properties.
摘要翻译：本发明提供一种电动定子及其制造方法，其能够通过形成具有跑道形横截面的狭槽收纳部分来改善电绝缘性能，以抑制在定子绕组安装期间产生的电绝缘涂层的损坏到定子铁心。该结构使得定子绕组的狭槽容纳部分形成有跑道形横截面，并且容纳在狭槽内，以沿径向方向排列成单列，其横截面的纵向方向狭槽收纳部沿圆周方向排列。因此，由于槽狭槽容纳部的面向槽的内周侧面的短边形成凸曲面，所以由于在狭槽收容部的短边与内侧的内侧之间的摩擦而导致的电绝缘涂层的损伤的发生抑制了将槽容纳部分插入槽内的槽的圆周侧表面，从而提高了电绝缘性能。

2. 发明授权

US07132775B2 Stator of dynamoelectric machine and method for manufacturing stator winding 有权
标题翻译：定子绕组电动机定子及方法
公开(公告)号：US07132775B2
公开(公告)日：2006-11-07
申请号：US10520411
申请日：2002-12-26
申请人： Atsushi Oohashi , Takushi Takizawa , Yukiyoshi Ohnishi
发明人： Atsushi Oohashi , Takushi Takizawa , Yukiyoshi Ohnishi
IPC分类号： H02K3/00 , H02K3/12 , H02K3/28
CPC分类号： H02K15/045 , H02K3/12 , H02K15/0485 , Y10T29/49073
摘要： The present invention provides a dynamoelectric stator and a method for the manufacture thereof enabling electrical insulation properties to be improved by forming slot-housed portions with a racetrack-shaped cross section to suppress damage to an electrically-insulating coating arising during mounting of a stator winding to a stator core.The construction is such that the slot-housed portions of the stator winding are formed with the racetrack-shaped cross section, and are housed inside slots so as to line up in single columns in a radial direction with a longitudinal direction of the cross section of the slot-housed portions aligned in a circumferential direction.Thus, because short sides of the slot-housed portions facing inner circumferential side surfaces of the slots form convex curved surfaces, the occurrence of damage to the electrically-insulating coating resulting from rubbing between the short sides of the slot-housed portions and the inner circumferential side surfaces of the slots during insertion of the slot-housed portions into the slots is suppressed, thereby improving electrical insulation properties.
摘要翻译：本发明提供一种电动定子及其制造方法，其能够通过形成具有跑道形横截面的狭槽收纳部分来改善电绝缘性能，以抑制在定子绕组安装期间产生的电绝缘涂层的损坏到定子铁心。该结构使得定子绕组的狭槽容纳部分形成有跑道形横截面，并且容纳在狭槽内，以沿径向方向排列成单列，其横截面的纵向方向狭槽收纳部沿圆周方向排列。因此，由于槽狭槽容纳部的面向槽的内周侧面的短边形成凸曲面，所以由于在狭槽收容部的短边与内侧的内侧之间的摩擦而导致的电绝缘涂层的损伤的发生抑制了将槽容纳部分插入槽内的槽的圆周侧表面，从而提高了电绝缘性能。

3. 发明授权

US06960857B2 Stator for an alternator and method for the manufacture thereof 有权
标题翻译：交流发电机的定子及其制造方法
公开(公告)号：US06960857B2
公开(公告)日：2005-11-01
申请号：US10228293
申请日：2002-08-27
申请人： Atsushi Oohashi , Yoshihito Asao , Takushi Takizawa , Yukiyoshi Ohnishi , Hiroshi Hosokawa
发明人： Atsushi Oohashi , Yoshihito Asao , Takushi Takizawa , Yukiyoshi Ohnishi , Hiroshi Hosokawa
IPC分类号： H02K3/04 , H02K3/12 , H02K3/28 , H02K3/34 , H02K3/50 , H02K15/02 , H02K15/04
CPC分类号： H02K3/28 , H02K3/12 , H02K3/50 , H02K15/0485 , H02K15/067
摘要： A stator winding is provided with three distributed winding phase portions each constructed by installing a conductor wire in every third slot. Slot-housed portions of the conductor wires are formed with a rectangular cross section and coil end portions are formed with a circular cross section.
摘要翻译：定子绕组设置有三个分布绕组相位部分，每个分布绕组相位部分通过在每三个槽中安装导体线构成。导线的插槽容纳部分形成为矩形横截面，并且线圈端部形成为圆形横截面。

4. 发明授权

US06865796B1 Method of manufacturing a stator for an alternator with reduced conductor portions 有权
标题翻译：具有减少的导体部分的用于交流发电机的定子的制造方法
公开(公告)号：US06865796B1
公开(公告)日：2005-03-15
申请号：US09711073
申请日：2000-11-14
申请人： Atsushi Oohashi , Yoshihito Asao , Katsumi Adachi , Takushi Takizawa
发明人： Atsushi Oohashi , Yoshihito Asao , Katsumi Adachi , Takushi Takizawa
IPC分类号： H02K3/04 , H02K3/12 , H02K3/38 , H02K15/00 , H02K15/02 , H02K15/04 , H02K15/06 , H02K3/34
CPC分类号： H02K15/0478 , H02K3/12 , H02K15/0056 , H02K15/0081 , H02K15/064 , H02K15/066 , Y10T29/49009 , Y10T29/49071 , Y10T29/53143
摘要： Coil members are obtained by forming width-reduced portions in a wire material over a predetermined longitudinal range generally centered on cutting positions, then removing an insulation coating from the width-reduced portions, and thereafter cutting the wire material at the width-reduced portions. Coil segments are prepared by bending the coil members into a general U shape. Then the coil segments are inserted into the slots in a stator core, and a stator is obtained by welding together the free end portions of the projecting coil segments.
摘要翻译：通过在通常以切割位置为中心的预定纵向范围内在线材中形成宽度减小部分，然后从宽度减小部分去除绝缘涂层，然后在宽度减小部分切割线材，获得线圈构件。通过将线圈构件弯曲成一般的U形来制备线圈段。然后将线圈段插入定子铁芯中的槽中，并且通过将突出线圈段的自由端部焊接在一起而获得定子。

5. 发明授权

US06990724B2 Dynamoelectric machine winding joining method 有权
公开(公告)号：US06990724B2
公开(公告)日：2006-01-31
申请号：US10267775
申请日：2002-10-10
申请人： Syuuichi Tamura , Hiroyuki Akita , Takushi Takizawa , Atsushi Oohashi
发明人： Syuuichi Tamura , Hiroyuki Akita , Takushi Takizawa , Atsushi Oohashi
IPC分类号： H02K15/00 , H02K15/14 , H02K15/16
CPC分类号： H02K15/0056 , H02K3/28 , H02K15/0081 , Y10T29/49009 , Y10T29/49012 , Y10T29/49071 , Y10T29/53143
摘要： An intermediate holding member is inserted between a second free end and a third free end from an inner circumferential side in a radial direction, a first radial restraining member presses against a free end at an innermost circumference from radially inside, and a second radial restraining member presses against a free end at an outermost circumference from radially outside. Next, a voltage is supplied between a torch and the members, an inert gas is supplied to the torch, and an arc discharge is generated between the torch and the free ends, welding the radially-adjacent free ends.

6. 发明授权

US06713928B2 Automotive alternator 失效
标题翻译：汽车交流发电机
公开(公告)号：US06713928B2
公开(公告)日：2004-03-30
申请号：US09993688
申请日：2001-11-27
申请人： Takushi Takizawa , Atsushi Oohashi , Yoshihito Asao
发明人： Takushi Takizawa , Atsushi Oohashi , Yoshihito Asao
IPC分类号： H02K3487
CPC分类号： H02K3/12 , H02K3/487
摘要： An automotive alternator includes a rotor fixed to a shaft rotatably supported in a case, and a stator provided with a cylindrical stator core supported in the case so as to envelop the rotor, slots extending axially being formed in the stator core so as to line up in a circumferential direction at a ratio of two per phase per pole, and a stator winding constructed by installing a conductor wire coated with an electrical insulator in the stator core, a relationship between a radial dimension (d) of the conductor wire coated with the electrical insulator and a circumferential width dimension (L) of the slots being 2d
摘要翻译：一种汽车交流发电机，包括固定在可旋转地支撑在壳体中的轴的转子和定子，该定子具有支撑在壳体中以包围转子的圆柱形定子铁芯，轴向延伸形成在定子铁心中以便排列在圆周方向上以每极每相2的比例和通过将涂覆有电绝缘体的导体线安装在定子铁芯中而构成的定子绕组中，涂覆有导体线的导线的径向尺寸（d）电绝缘体和槽的周向宽度尺寸（L）为2d

7. 发明授权

US06376961B2 Coil assembly of rotating electrical machinery and method for producing the same, and stator of rotating electric machinery using the same coil assembly 有权
标题翻译：旋转电机的线圈组件及其制造方法，以及使用相同线圈组件的旋转电机的定子
公开(公告)号：US06376961B2
公开(公告)日：2002-04-23
申请号：US09776638
申请日：2001-02-06
申请人： Tsutomu Murakami , Hironori Ozaki , Naohiro Oketani , Akira Morishita , Hiroshi Matsui , Tsuyoshi Takahashi , Katsumi Adachi , Takushi Takizawa , Yoshihito Asao , Atsushi Oohashi
发明人： Tsutomu Murakami , Hironori Ozaki , Naohiro Oketani , Akira Morishita , Hiroshi Matsui , Tsuyoshi Takahashi , Katsumi Adachi , Takushi Takizawa , Yoshihito Asao , Atsushi Oohashi
IPC分类号： H02K100
CPC分类号： H02K3/14 , H02K15/0478
摘要： The invention provides a coil member of rotating electrical machinery, by which improvements in the mass production and downsizing thereof are enabled, which is a coil assembly for rotating electrical machinery, consisting of a plurality of coil combinations mounted at iron core slots, wherein the respective coil combinations 14 are inserted into slots at pitches equivalent to an appointed number of slots, and are formed of an integral coil member 21 in which the first and the second linear portions 21A and 21B alternately disposed at the inner layer side and the outer layer side in the slots, and the first and the second turning portions 21C and 21D for connecting the first and second linear portions 21A and 21B adjacent to each other outward of one end side and outward of the other end side in the lengthwise direction of the slots are integrated together. And, the first linear portion 21A of the appointed coil member 211 thereof, and the second linear portion 21B of another coil member 211 are laminated and disposed in the same slots.
摘要翻译：本发明提供了一种旋转电机的线圈构件，通过该线圈构件能够实现大规模生产和小型化的改进，其是安装在铁芯槽处的多个线圈组合组成的用于旋转电机的线圈组件，其中相应的线圈组合14以与指定数量的槽相等的间距插入槽中，并且由整体的线圈构件21形成，其中第一和第二直线部分21A和21B交替地设置在内层侧和外层侧在狭槽中，并且用于将第一和第二直线部分21A和21B相互连接的第一和第二转动部分21C和21D在狭槽的一个端部侧的外侧和另一端侧的外侧在狭槽的长度方向上彼此相邻集成在一起并且，其指定的线圈部件211的第一直线部分21A和另一个线圈部件211的第二直线部分21B层叠并设置在相同的狭槽中。

8. 发明授权

US06717317B2 Stator for a dynamoelectric machine 有权
标题翻译：电动机定子
公开(公告)号：US06717317B2
公开(公告)日：2004-04-06
申请号：US10004423
申请日：2001-12-06
申请人： Hiroyuki Akita , Syuuichi Tamura , Takushi Takizawa , Mitsuharu Hashiba , Naohiro Oketani , Atsushi Oohashi , Yoshihito Asao , Katsumi Adachi
发明人： Hiroyuki Akita , Syuuichi Tamura , Takushi Takizawa , Mitsuharu Hashiba , Naohiro Oketani , Atsushi Oohashi , Yoshihito Asao , Katsumi Adachi
IPC分类号： H02K332
CPC分类号： H02K15/0081 , H02K3/12
摘要： In a connection portion of a stator winding, conductor wires extending outward from a slot pair separated by a predetermined number of slots are joined such that end portions of conductor wires extending outward from addresses of the slot pair separated by three or more addresses are joined together (a distant-address joint portion), and end portions of conductor wires in the slot pair separated by two or less addresses are joined together (a near-address joint portion). The distant-address joint portion is offset in a circumferential direction relative to the near-address joint portion.
摘要翻译：在定子绕组的连接部分中，从由预定数量的槽分隔开的缝隙对向外延伸的导线被接合，使得由三个或更多个地址分隔的槽对的地址向外延伸的导线的端部连接在一起（远地址关联部分），并且由两个或更少地址分隔的缝隙对中的导体线的端部连接在一起（近地址接头部分）。远方地址接合部相对于近地址接合部在圆周方向上偏移。

9. 发明授权

US07053515B2 Rotor for dynamo-electric machine 有权
标题翻译：发电机转子
公开(公告)号：US07053515B2
公开(公告)日：2006-05-30
申请号：US10517138
申请日：2002-10-22
申请人： Toshio Nakanishi , Masashi Ono , Takushi Takizawa , Atsushi Oohashi , Katsunori Tanaka
发明人： Toshio Nakanishi , Masashi Ono , Takushi Takizawa , Atsushi Oohashi , Katsunori Tanaka
IPC分类号： H02K3/00 , H02K19/26
CPC分类号： H02K3/528 , H01F41/082 , H01F41/098 , H02K3/18 , H02K15/095
摘要： The present invention provides a rotor for a rotary electric machine that suppresses the occurrence of winding disturbances in the process of winding a coil wire and has a coil field having a uniform outside diameter that is less likely to collapse.A coil field of a rotor coil is constructed by winding a coil wire having a circular cross section onto an outer circumference of a drum portion of a bobbin in multiple layers so as to make columns in each of the layers equal in number in an axial direction. Odd numbered layers of the coil field are constructed such that the coil wire is wound for approximately one turn around the drum portion in contact with an inner peripheral wall surface of a first flange portion of the bobbin, then wound into a plurality of columns in an axial direction such that the columns of the coil wire contact each other, and the coil wire in a final column forms a gap S relative to an inner peripheral wall surface of a second flange portion of the bobbin, and even numbered layers of the coil field are constructed such that the coil wire is wound for approximately one turn around the drum portion in contact with an inner peripheral wall surface of the second flange portion, then wound into a plurality of columns in an axial direction such that the columns of the coil wire contact each other, and the coil wire in a final column forms a gap S relative to an inner peripheral wall surface of the first flange portion. The gap S satisfies an expression D/4≦S≦D/2 relative to a diameter D of the coil wire.Thus, because the occurrence of winding disturbances in the process of winding the coil wire is suppressed, the coil wire can be wound into an aligned state, enabling a coil field that is less likely to collapse to be achieved, and the outside diameter of the coil field is made uniform, also preventing damage to an electrically-insulating coating resulting from contact with claw-shaped magnetic poles.
摘要翻译：本发明提供一种用于旋转电机的转子，其抑制在卷绕线圈线的过程中卷绕干扰的发生，并且具有不太可能崩溃的具有均匀外径的线圈场。转子线圈的线圈场是通过将具有圆形横截面的线圈线卷绕到筒管的鼓部分的外圆周上以多层构成的，以使得每个层中的列在轴向上相等。绕线圈的奇数层被构造成使得线圈线围绕绕线筒的第一凸缘部分的内周壁表面缠绕围绕鼓部分大约一圈，然后卷绕成多个列轴线方向使得线圈线的列彼此接触，并且最后一列中的线圈线相对于线轴的第二凸缘部分的内周壁表面形成间隙S，并且偶数层的线圈场被构造成使得线圈线绕着与第二凸缘部分的内周壁表面接触的鼓部分缠绕大约一圈，然后在轴向方向上缠绕成多个列，使得线圈线彼此接触，并且最后一列中的线圈线相对于第一凸缘部分的内周壁表面形成间隙S. 间隙S相对于线圈线的直径D满足表达式D / 4 <= S <= D / 2。因此，由于在线圈绕线过程中卷绕干扰的发生被抑制，所以线圈线可以被卷绕成取向状态，能够实现难以塌陷的线圈场，线圈场均匀，也防止由于与爪形磁极接触而导致的电绝缘涂层的损坏。

10. 发明申请

US20050218744A1 Rotor for dynamo-electric machine 有权
标题翻译：发电机转子
公开(公告)号：US20050218744A1
公开(公告)日：2005-10-06
申请号：US10517138
申请日：2002-10-22
申请人： Toshio Nakanishi , Masashi Ono , Takushi Takizawa , Atsushi Oohashi , Katsunori Tanaka
发明人： Toshio Nakanishi , Masashi Ono , Takushi Takizawa , Atsushi Oohashi , Katsunori Tanaka
IPC分类号： H01F41/06 , H02K3/12 , H02K3/18 , H02K3/52 , H02K15/095 , H02K1/00 , H02K3/00 , H02K17/00 , H02K19/26
CPC分类号： H02K3/528 , H01F41/082 , H01F41/098 , H02K3/18 , H02K15/095
摘要： The present invention provides a rotor for a rotary electric machine that suppresses the occurrence of winding disturbances in the process of winding a coil wire and has a coil field having a uniform outside diameter that is less likely to collapse. A coil field of a rotor coil is constructed by winding a coil wire having a circular cross section onto an outer circumference of a drum portion of a bobbin in multiple layers so as to make columns in each of the layers equal in number in an axial direction. Odd numbered layers of the coil field are constructed such that the coil wire is wound for approximately one turn around the drum portion in contact with an inner peripheral wall surface of a first flange portion of the bobbin, then wound into a plurality of columns in an axial direction such that the columns of the coil wire contact each other, and the coil wire in a final column forms a gap S relative to an inner peripheral wall surface of a second flange portion of the bobbin, and even numbered layers of the coil field are constructed such that the coil wire is wound for approximately one turn around the drum portion in contact with an inner peripheral wall surface of the second flange portion, then wound into a plurality of columns in an axial direction such that the columns of the coil wire contact each other, and the coil wire in a final column forms a gap S relative to an inner peripheral wall surface of the first flange portion. The gap S satisfies an expression D/4≦S≦D/2 relative to a diameter D of the coil wire. Thus, because the occurrence of winding disturbances in the process of winding the coil wire is suppressed, the coil wire can be wound into an aligned state, enabling a coil field that is less likely to collapse to be achieved, and the outside diameter of the coil field is made uniform, also preventing damage to an electrically-insulating coating resulting from contact with claw-shaped magnetic poles.
摘要翻译：本发明提供一种用于旋转电机的转子，其抑制在卷绕线圈线的过程中卷绕扰动的发生，并且具有不太可能崩溃的具有均匀外径的线圈场。转子线圈的线圈场是通过将具有圆形横截面的线圈线卷绕到筒管的鼓部分的外圆周上以多层构成的，以使得每个层中的列在轴向上相等。绕线圈的奇数层被构造成使得线圈线围绕绕线筒的第一凸缘部分的内周壁表面缠绕围绕鼓部分大约一圈，然后卷绕成多个列轴线方向使得线圈线的列彼此接触，并且最后一列中的线圈线相对于线轴的第二凸缘部分的内周壁表面形成间隙S，并且偶数层的线圈场被构造成使得线圈线绕着与第二凸缘部分的内周壁表面接触的鼓部分缠绕大约一圈，然后在轴向方向上缠绕成多个列，使得线圈线彼此接触，并且最后一列中的线圈线相对于第一凸缘部分的内周壁表面形成间隙S. 间隙S相对于线圈线的直径D满足表达式D / 4 <= S <= D / 2。因此，由于在线圈绕线过程中卷绕干扰的发生被抑制，所以线圈线可以被卷绕成取向状态，能够实现难以塌陷的线圈场，线圈场均匀，也防止由于与爪形磁极接触而导致的电绝缘涂层的损坏。

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