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    • 2. 发明授权
    • Reversible electrical connector and method
    • 可逆电连接器和方法
    • US09525194B2
    • 2016-12-20
    • US13325136
    • 2011-12-14
    • John C. UlicnyBlair E. CarlsonTao Xie
    • John C. UlicnyBlair E. CarlsonTao Xie
    • H01M10/54H01M2/20H01M2/34
    • H01M10/54H01M2/204H01M2/34Y02W30/84Y10T156/1043
    • A method of reversibly connecting two substrates includes positioning an electrically conductive adhesive connector including a shape memory polymer (SMP) between the substrates, heating the connector to a temperature higher than the SMP transition temperature, applying a load and cooling the connector below the transition temperature to transform the connector to a conforming shape to form an adhesive bond attaching the substrates and providing an electrical connection therebetween. The method may include disconnecting the connector from the substrates by heating the connector above the SMP transition temperature, which may disrupt the electrical connection between the substrates. The connector may be a battery tab connector configured to connect a battery cell to another battery cell or a terminal. The connector may be releasable from the battery tab such that the battery tab is reusable after removal of the connector. The connector may be multi-layer and generally arcuate in a permanent shape.
    • 可逆地连接两个基板的方法包括将包括形状记忆聚合物(SMP)的导电粘合剂连接器定位在基板之间,将连接器加热到高于SMP转变温度的温度,施加负载并将连接器冷却到转变温度以下 以将连接器变形成适形的形状,以形成粘合基片并在其间提供电连接。 该方法可以包括通过将连接器加热到高于SMP转变温度从而将连接器与基板断开,这可能会破坏基板之间的电连接。 连接器可以是被配置为将电池单元连接到另一个电池单元或终端的电池接头连接器。 连接器可以从电池接头释放,使得电池接头在拆卸连接器之后是可重复使用的。 连接器可以是多层的,并且通常为弓形的永久形状。
    • 3. 发明授权
    • Bimetallic forging and method
    • 双金属锻造和方法
    • US08980439B2
    • 2015-03-17
    • US12902361
    • 2010-10-12
    • Blair E. CarlsonPaul E. Krajewski
    • Blair E. CarlsonPaul E. Krajewski
    • B21K1/28B21J1/00
    • B21K1/28B21J1/003Y10T428/12229Y10T428/12243Y10T428/12736
    • A method of forming a bimetallic forging includes providing a blank comprising at least a first element and a second element of a first metal, and an insert of a second metal. A blank is configured such that the insert may be substantially encapsulated by a shell defined by the first element and the second element. The blank is forged to form a bimetallic forging including an outer portion defined by the shell, an inner portion defined by the insert, and an interface layer therebetween. In a non-limiting example, the first metal is substantially comprised of aluminum and the second metal is substantially comprised of magnesium. In a non-limiting example, the blank may be forged to form a vehicle wheel including an aluminum skin substantially encapsulating a magnesium inner portion, providing wheel with a high strength to weight ratio and improved corrosion performance.
    • 形成双金属锻件的方法包括提供包括至少第一元件和第一金属的第二元件的坯件和第二金属的插入件。 坯料被配置成使得插入件可以被由第一元件和第二元件限定的外壳基本上包封。 坯料被锻造形成双金属锻件,其包括由壳体限定的外部部分,由插入件限定的内部部分以及它们之间的界面层。 在非限制性实例中,第一金属基本上由铝组成,第二金属基本上由镁构成。 在非限制性示例中,坯件可以被锻造以形成包括基本上包封镁内部部分的铝皮的车轮,为车轮提供高强度重量比和改进的腐蚀性能。
    • 4. 发明授权
    • Bimetallic casting
    • 双金属铸件
    • US08708425B2
    • 2014-04-29
    • US12902370
    • 2010-10-12
    • Blair E. CarlsonPaul E. Krajewski
    • Blair E. CarlsonPaul E. Krajewski
    • B60B1/06B60B3/06
    • B22D19/16B22D19/00B60B3/02B60B3/06B60B2360/104B60B2360/106B60B2360/147
    • A method of forming a casting includes providing a preform to a mold cavity. The preform is formed from one of a first metal and a second metal and defines an interface surface. A molten portion of the other of the first metal and the second metal is cast into the mold such that the molten portion proximately contacts the interface surface of the preform. An interface layer at the interface surface, a first portion defined by the mold cavity and the interface layer, and a second portion defined by the interface layer, are formed during casting. The interface layer may define a metallurgical bond between the first portion and the second portion. In the non-limiting example provided herein, the first portion is substantially comprised of aluminum and the second portion is substantially comprised of magnesium. In a non-limiting example, the casting may be configured as a vehicle wheel.
    • 一种形成铸件的方法包括向模腔提供预制件。 预成型件由第一金属和第二金属中的一种形成,并且限定了界面表面。 将第一金属和第二金属中的另一个的熔融部分浇铸到模具中,使得熔融部分接近于预型件的界面。 在铸造期间形成在界面处的界面层,由模腔和界面层限定的第一部分和由界面层限定的第二部分。 界面层可以在第一部分和第二部分之间限定冶金结合。 在本文提供的非限制性实例中,第一部分基本上由铝组成,第二部分基本上由镁构成。 在非限制性示例中,铸件可以被配置为车轮。
    • 7. 发明申请
    • REVERSIBLE ELECTRICAL CONNECTOR AND METHOD
    • 可逆电气连接器和方法
    • US20130157104A1
    • 2013-06-20
    • US13325136
    • 2011-12-14
    • John C. UlicnyBlair E. CarlsonTao Xie
    • John C. UlicnyBlair E. CarlsonTao Xie
    • H01R13/02H01M2/20B32B38/10B32B37/06B32B37/10
    • H01M10/54H01M2/204H01M2/34Y02W30/84Y10T156/1043
    • A method of reversibly connecting two substrates includes positioning an electrically conductive adhesive connector including a shape memory polymer (SMP) between the substrates, heating the connector to a temperature higher than the SMP transition temperature, applying a load and cooling the connector below the transition temperature to transform the connector to a conforming shape to form an adhesive bond attaching the substrates and providing an electrical connection therebetween. The method may include disconnecting the connector from the substrates by heating the connector above the SMP transition temperature, which may disrupt the electrical connection between the substrates. The connector may be a battery tab connector configured to connect a battery cell to another battery cell or a terminal. The connector may be releasable from the battery tab such that the battery tab is reusable after removal of the connector. The connector may be multi-layer and generally arcuate in a permanent shape.
    • 可逆地连接两个基板的方法包括将包括形状记忆聚合物(SMP)的导电粘合剂连接器定位在基板之间,将连接器加热到高于SMP转变温度的温度,施加负载并将连接器冷却到转变温度以下 以将连接器变形成适形的形状,以形成粘合基片并在其间提供电连接。 该方法可以包括通过将连接器加热到高于SMP转变温度从而将连接器与基板断开,这可能会破坏基板之间的电连接。 连接器可以是被配置为将电池单元连接到另一个电池单元或终端的电池接头连接器。 连接器可以从电池接头释放,使得电池接头在拆卸连接器之后是可重复使用的。 连接器可以是多层的,并且通常为弓形的永久形状。
    • 10. 发明授权
    • Fabricated-in-place inserts to receive self-piercing rivets
    • 现场制造的插入件可以接受自穿刺铆钉
    • US08662141B2
    • 2014-03-04
    • US13080845
    • 2011-04-06
    • Blair E. CarlsonPei-Chung Wang
    • Blair E. CarlsonPei-Chung Wang
    • B22D19/04
    • F16B19/086B21J15/025B22D19/04B29C65/562B29C65/8253B29C66/721B29C70/76B29L2031/30F16B5/04Y10T29/49835Y10T29/49956Y10T428/12271Y10T428/22
    • One or more ductile metal inserts may be selectively incorporated into articles of limited ductility, including castings and molded polymers. The inserts are positioned at joint locations for joining of the article to other articles using self-piercing riveting (SPR). The inserts are of suitable ductility, thickness and strength to receive and retain self-piercing rivets and enable a strong riveted joint between the article and a second article. In an embodiment the articles are magnesium alloy castings formed by any of sand casting, die casting and semi-solid metal casting. The chemical composition of the insert may be informed by the anticipated corrosive environment of the joint and the casting temperature of the magnesium alloy. For magnesium alloy castings which may be exposed to corrosive environments, aluminum alloy inserts are preferred.
    • 一个或多个延性金属插入物可以选择性地掺入有限延展性的制品中,包括铸件和模塑聚合物。 插入件定位在接合位置,用于使用自穿孔铆接(SPR)将制品与其他制品接合。 插入件具有合适的延展性,厚度和强度以接收和保持自穿孔铆钉,并且能够在物品和第二制品之间形成牢固的铆接接头。 在一个实施例中,制品是通过砂铸,压铸和半固体金属铸造中的任何一种形成的镁合金铸件。 插入物的化学成分可以通过接头的预期腐蚀环境和镁合金的铸造温度通知。 对于可能暴露于腐蚀性环境的镁合金铸件,优选铝合金刀片。