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1. 发明授权

US5086827A Method and apparatus for sensing the condition of casting belt and belt coating in a continuous metal casting machine 失效
标题翻译：用于感测连续铸造铸造机中铸带和带涂层状况的方法和装置
公开(公告)号：US5086827A
公开(公告)日：1992-02-11
申请号：US623024
申请日：1990-12-06
申请人： Thomas S. Graham , Norman J. Bergeron
发明人： Thomas S. Graham , Norman J. Bergeron
IPC分类号： B22D11/06 , B22D11/16
CPC分类号： B22D11/0668
摘要： The flatness of a casting belt in a continuous metal casting machine is continuously monitored and thereby also the condition of its thermal protective coating. One or more non-contacting eddy-current sensing probes are placed in proximity to the reverse or coolant side of a belt for sensing and measuring the distance of the belt from the probe to reveal irregularities in the flatness of the belt while it travels past the probe. A deficiency of insulative belt coating can cause variations in belt flatness during casting. By monitoring such variations an operator of the continuous casting machine is alerted that the coating needs to be retouched or replaced without interrupting the casting process. Or such monitoring can alert the operator that the belt has become inherently not flat. A similar proximity sensing probe is utilized for the purpose of supplying an instant report of the initial entrance of molten metal into the casting cavity adjacent to a casting belt at the start of a cast. In this way, forward travel of the casting belt is initiated in synchronized relationship with introduction of the molten metal into the casting cavity by starting the forward belt motion at the appropriate instant before the entrained plug ("dummy bar") which is positioned between the two casting belts is moved out of position.
摘要翻译：连续铸造机中的铸造带的平坦度被连续地监测，从而也是其热保护涂层的状态。一个或多个非接触式涡流感测探头放置在皮带的反向或冷却剂侧附近，用于感测和测量皮带与探头的距离，以显示皮带在穿过皮带的平面度时的不规则性探测。绝缘带涂层的缺陷可能导致铸造期间带平面度的变化。通过监测这种变化，警告连铸机的操作者需要对涂层进行润饰或更换，而不会中断铸造过程。或者这样的监视可以提醒操作者皮带本身不平坦。类似的接近感测探头用于在铸件开始时将熔融金属的初始入口的即时报告提供给与铸造带相邻的铸造腔中。以这种方式，铸造带的向前行程通过在熔融金属进入铸造腔内之前的适当时刻开始前进带运动而同步关系而启动，该夹紧位置位于两个铸造带移出位置。

2. 发明授权

US4588021A Matrix coatings on endless flexible metallic belts for continuous casting machines method of forming such coatings and the coated belts 失效
标题翻译：用于连续铸造机的无端柔性金属带上的基体涂层形成这种涂层和涂层带的方法
公开(公告)号：US4588021A
公开(公告)日：1986-05-13
申请号：US549752
申请日：1983-11-07
申请人： Norman J. Bergeron , Wojtek S. Szczypiorski , James G. Villa , S. Richard Hazelett
发明人： Norman J. Bergeron , Wojtek S. Szczypiorski , James G. Villa , S. Richard Hazelett
IPC分类号： B22D11/06 , C23C4/14 , B05D1/02
CPC分类号： B22D11/0671 , B22D11/0668 , C23C4/14
摘要： A unitary-layer partially metallic, suitably adherent, mechanically and thermally durable, non-wetting, fusion-bonded matrix coating on endless, flexible metallic casting belts for continuous casting machines is described. This fusion-bonded matrix coating is also advantageous for coating other molten-metal-contacting surfaces, in continuous casting machines, such as edge-dam blocks that define moving side walls of a mold cavity. The fusion-bonded matrix (or reticulum) coating provides advantageous accessible porosity throughout the coating and comprises a nonmetallic refractory material interspersed substantially uniformly throughout a matrix of heat-resistant metal or metal alloy, for example nickel or nickel alloy, which is fusion-bonded to the grit-blasted surface of the belt and anchors and holds the nonmetallic material. The coating is applied by thermally spraying a powdered mixture directly on the roughened surface. The result is to insulate and protect the underlying belt from intimate molten metal contact, from heat stress and consequent distortion and from chemical or stress-corrosive action by the molten metal or its oxides or slags. The nonmetallic material may be present, at least partly, in the form of isolated particles encased within the metallic reticulum and/or in the form of a second reticulum intertwined with the metallic reticulum. The life of the coated belts is dramatically increased, and the surface quality and properties of the cast product are significantly improved. The coating controls and renders more uniform the rate of freezing of the metal being cast, resulting in improved metallurgical properties. Formulations are described and a method of forming such coatings by thermal spraying.
摘要翻译：描述了用于连续铸造机器的环形柔性金属铸造带上的单层部分金属，适当粘附的机械和耐用耐久性，非润湿的，熔合的基质涂层。这种熔融基质涂层对于在连续铸造机器（例如限定模腔的移动侧壁的边缘坝模块）中涂覆其它熔融金属接触表面也是有利的。熔合基质（或网状）涂层在整个涂层中提供有利的可接近的孔隙，并且包括基本上均匀地散布在耐热金属或金属合金（例如镍或镍合金）的基体中的非金属耐火材料，其是熔合的到达砂带的表面，并固定并保持非金属材料。通过将粉末混合物直接喷涂在粗糙表面上来施加涂层。结果是绝缘并保护下面的带免于紧密的熔融金属接触，不受热应力和随之而来的变形以及熔融金属或其氧化物或炉渣的化学或应力腐蚀作用。至少部分地，非金属材料可以以包裹在金属网内的分离的颗粒的形式存在，和/或以与金属网相互缠绕的第二网状的形式存在。涂层带的使用寿命大大提高，铸造产品的表面质量和性能得到显着提高。涂层控制并使得铸造的金属的冷冻速度更均匀，从而提高冶金性能。本发明描述了制剂和通过热喷涂形成这种涂层的方法。

3. 发明授权

US4487157A Machine for producing insulative and protective coatings on endless flexible metallic belts of continuous casting machines 失效
标题翻译：用于在连续铸造机器的无端柔性金属带上生产绝缘和保护涂层的机器
公开(公告)号：US4487157A
公开(公告)日：1984-12-11
申请号：US549652
申请日：1983-11-07
申请人： Norman J. Bergeron , Dean A. Boozan , R. William Hazelett
发明人： Norman J. Bergeron , Dean A. Boozan , R. William Hazelett
IPC分类号： C23C4/06 , B22D11/06 , B05B3/18
CPC分类号： B22D11/0668
摘要： Machine for producing insulative and protective coatings on endless flexible metallic belts of continuous casting machines is described. The coating is applied to a revolving belt being supported and driven by pulleys in the machine. The coating is applied by thermally spraying a powdered mixture directly onto the roughened casting surface of the belt. The machine holds the revolving belt under tension and applies cooling to the rear (inner) surface of the revolving belt opposite to the region where the thermal spray gun is applying the coating to the belt.
摘要翻译：描述了连续铸造机的环形柔性金属带上生产绝缘和保护涂层的机器。该涂层被施加到由机器中的皮带轮支撑和驱动的旋转皮带上。通过将粉末混合物直接喷涂到带的粗糙化铸造表面上来施加涂层。机器将张紧皮带保持在张力下，并将冷却至旋转皮带的后部（内部）表面，该表面与热喷枪将涂层涂覆在皮带上的区域相对。

4. 发明授权

US4921037A Method and apparatus for introducing differential stresses in endless flexible metallic casting belts for enhancing belt performance in continuous metal casting machines 失效
标题翻译：用于在环形柔性金属铸造带中引入不同应力的方法和装置，用于提高连续金属铸造机中的带性能
公开(公告)号：US4921037A
公开(公告)日：1990-05-01
申请号：US221230
申请日：1988-07-19
申请人： Norman J. Bergeron , J. F. B. Wood , R. W. Hazelett
发明人： Norman J. Bergeron , J. F. B. Wood , R. W. Hazelett
IPC分类号： B22D11/06
CPC分类号： B22D11/0665 , B22D11/0677
摘要： The wide, thin, revolvable, flexible, metallic casting belts are made to incorporate differential patterns of residual internal longitudinal tensile and compressive stresses. The two marginal areas are residually longitudinally stretched more than the main middle area straddled by these margins. This main middle area is used as a moving mold and is expected to contact molten metal. Thus, the treated belts have two marginal areas in a state of mild longitudinal compression straddling the main middle area in a state of mild residual longitudinal tension. During casting, when hot metal comes into contact with the main middle area of such treated belt, the main middle area expands. Because of the built-in differential compensating stresses, the stresses throughout such belt during casting advantageously become balanced or equalized across the whole belt width. This equalized stress condition during casting assures that the critical moving belt mold area will be flatter than experienced with belts not having differential stress treatment. Thus, cast metal product typically will be improved in flatness, surface finish, section uniformity, soundness and metallurgy. Two methods are described for longitudinally stretching marginal areas relative to the middle area: (A) Use a work roller effectively of larger diameter toward its end than its middle for stretching both margins relative to the main middle area; (B) Use conventional cylindrical work rollers and heat (for expanding and slacking) the middle area during roller-stretching while leaving cold margins for residually stretching both margins relative to the main middle area.

5. 发明授权

US4487790A Laterally floating thermal spray gun traversing apparatus and system for laterally tracking a revolving casting belt being thermal spray coated 失效
标题翻译：用于横向跟踪旋转铸造带的横向热喷枪横移装置和系统被热喷涂
公开(公告)号：US4487790A
公开(公告)日：1984-12-11
申请号：US549653
申请日：1983-11-07
申请人： Norman J. Bergeron , Dean A. Boozan , Thomas E. Brennan
发明人： Norman J. Bergeron , Dean A. Boozan , Thomas E. Brennan
IPC分类号： B05B13/04 , B05B3/18 , B05D1/10
CPC分类号： B05B13/0473
摘要： Laterally "floating" thermal spray gun traversing apparatus and system for laterally tracking a revolving casting belt being thermal spray coated for applying uniformly spaced passes of thermal spraying on the revolving casting belt regardless of any lateral (edgewise) movements of the casting belt in either direction and regardless of any chamber in the edge of the belt. The thermal spray gun is traversed by a leadscrew and an adjustable speed drive for the leadscrew, both the leadscrew and its adjustable drive being carried by a frame mounted on a carriage freely movable along a trackway extending parallel to the axis of the leadscrew. A roller senses the lateral position of the edge of the revolving belt, and the carriage is moved by a source of motive power responsive to the sensed lateral position of the belt for causing the carriage together with the frame, leadscrew and leadscrew drive automatically to track the belt. This source of motive power is shown as a spring acting in a direction for urging the roller into contact with the edge of the revolving belt.
摘要翻译：用于横向跟踪旋转铸造带的横向“浮动”热喷枪横移装置和系统被热喷涂，用于在旋转铸造带上均匀间隔地喷涂热喷涂通道，而不管铸造带在任一方向上的任何横向（沿边）运动并且不管皮带边缘处的任何腔室如何。热喷枪由丝杠和用于丝杠的可调节速度驱动器穿过，丝杠及其可调驱动器由安装在可沿着平行于丝杠轴线延伸的轨道自由移动的托架上的框架承载。滚子感测旋转带的边缘的横向位置，并且滑架由响应于感测到的带的横向位置的动力源移动，以使滑架与框架一起引导，丝杠和丝杠驱动装置自动跟踪皮带。这种动力源被示为弹簧，其作用在使滚子与旋转带的边缘接触的方向上。

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