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    • 1. 发明申请
    • Method of fabricating a composite structure with details
    • 制作具有细节的复合结构的方法
    • US20070108646A1
    • 2007-05-17
    • US11273901
    • 2005-11-15
    • Michael LouderbackGary TremblayJohn Bosher
    • Michael LouderbackGary TremblayJohn Bosher
    • B27N3/10
    • B29C70/547B29C70/443
    • A method of fabricating a composite part with integral structural details is provided. Fibrous material may be wrapped on a detail surface and an interface surface of a first detail mold. Fibrous material may also be wrapped on a detail surface and an interface surface of a second detail mold. Fibrous material may also be laid on a molding surface of a tool mold to form a control surface of the part. The first and second detail molds may be arranged on the molding surface of the tool mold to form the details. In particular, fibrous material wrapped on the detail surfaces of the first and second detail molds may be disposed adjacent to each other, and fibrous material wrapped on the interface surfaces of the first and second detail molds may be disposed adjacent to the fibrous material laid on the molding surface. Resin is flowed into the detail molds via inlet ports and through integral resin channels into the fibrous material. The resin flowed through the fibrous material laid on the tool mold and the fibrous material wrapped on the detail molds are co-cured to unitize the stiffeners and the details integrally formed with the part.
    • 提供了一种制造具有整体结构细节的复合部件的方法。 纤维材料可以被包裹在第一细节模具的细节表面和界面表面上。 纤维材料也可以被包裹在第二细节模具的细节表面和界面表面上。 纤维材料也可以放置在工具模具的模制表面上以形成该部件的控制表面。 第一和第二细节模具可以布置在工具模具的模制表面上以形成细节。 特别地,包裹在第一和第二细节模具的细节表面上的纤维材料可以彼此相邻地设置,并且包裹在第一和第二细节模具的界面表面上的纤维材料可以邻近布置在其上的纤维材料 成型面。 树脂通过入口流入细节模具,并通过整体树脂通道流入纤维材料。 树脂流过布置在工具模具上的纤维材料,并且包裹在细节模具上的纤维材料被共同固化以将加强件和与该部件一体形成的细节结合在一起。
    • 2. 发明授权
    • High-performance infusion system for VARTM fabrication
    • 用于VARTM制造的高性能输液系统
    • US06964561B2
    • 2005-11-15
    • US10420398
    • 2003-04-22
    • Michael LouderbackDaniel BrennanRaymond Cabales
    • Michael LouderbackDaniel BrennanRaymond Cabales
    • B29C70/44B29C70/54B29C70/48
    • B29C70/443B29C33/0061B29C70/546
    • In the field of vacuum-assist-resin-transfer-mold (VARTM) processing, a new system is provided to lower production times and to create a high permeability mold cavity with reduced directionality to yield an optimum flow-front. The system comprises the use of a high permeability layer to evacuate air from the mold cavity and may include a reusable port-runner device for introduction of resin into the fiber mat. In the preferred embodiment, the high permeability layer is a “felt-like” material constructed of synthetic fibers, and the reusable port device is a flat, modular unit. In another embodiment, the high permeability layer is a fluid-impervious material with sporadic protrusions, and the reusable port-runner device is a flexible, silicone unit. Other embodiments are comprised of any combination thereof. Each embodiment is designed to minimize set-up times and to create a mold cavity with a low resistance to fluid flow through the application of pressure differentials.
    • 在真空辅助树脂转移模具(VARTM)加工领域,提供了一种新的系统来降低生产时间,并创造出一种具有降低方向性的高渗透性模腔,从而产生最佳的流动前沿。 该系统包括使用高渗透性层从模腔中排出空气,并且可以包括用于将树脂引入纤维垫中的可重复使用的浇口浇道装置。 在优选实施例中,高磁导率层是由合成纤维构成的“毡状”材料,并且可再利用端口装置是平坦的模块化单元。 在另一个实施方案中,高渗透性层是具有零散突起的不透液体材料,并且可重复使用的流道装置是柔性的硅树脂单元。 其他实施例由其任何组合组成。 每个实施例被设计成最小化安装时间并且通过施加压力差来创建具有低流体流动阻力的模腔。