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    • 2. 发明申请
    • METHOD FOR FILLING A FOAM MIXTURE IN A CAVITY OF A METAL MOLD AND AN APPARATUS FOR MOLDING A MOLD
    • 用于在金属模具中填充泡沫混合物的方法和用于模制模具的装置
    • US20100001424A1
    • 2010-01-07
    • US12096427
    • 2006-11-08
    • Toshihiko ZenpoYusuke KatoNorihiro AsanoKazuyuki NishikawaToshio KannoShinji Sonoyama
    • Toshihiko ZenpoYusuke KatoNorihiro AsanoKazuyuki NishikawaToshio KannoShinji Sonoyama
    • B29C44/42B29C44/58
    • B22C5/12B22C15/245
    • This invention intends to provide a method for filling a foam mixture in a cavity of a metal mold, which method can produce a mold without defects.This method for filling a foam mixture in a cavity of a horizontally-split metal mold by pressurizing the mixture comprised of granular aggregate, water-soluble binders, and water, and injecting the mixture into the cavity of the metal mold comprises:a step for preparing the horizontally-split metal mold having a filling port communicating with the cavity, which port is disposed at a side and near abutting surfaces of the horizontally-split metal mold,a step for connecting a discharging port of a means for injecting the foam mixture to the filling port of the horizontally-split metal mold, wherein the means for injecting the foam mixture comprises a mixing bath to accommodate and mix the granular aggregate, the water-soluble binders, and the water, and a mechanism for pushing up the mixture in the mixing bath, wherein the mixing bath is cylindrical and has an opening at its upper end, a bottom plate at its lower end, and the discharging port at its side,a step for pushing up the foam mixture in the mixing bath by driving the mechanism for pushing up the mixture,a step for discharging the foam mixture from the discharging port, and for injecting the mixture into the filling port, anda step for filling the cavity with the foam mixture while the mixture pushes out air in the cavity.
    • 本发明旨在提供一种将泡沫混合物填充在金属模具的空腔中的方法,该方法可以产生没有缺陷的模具。 这种用于通过对由粒状聚集体,水溶性粘合剂和水组成的混合物加压并将混合物注入到金属模具的空腔中的方式将泡沫混合物填充在水平分割的金属模具的空腔中的方法包括: 准备水平分割的金属模,其具有与空腔连通的填充口,该端口设置在水平分割的金属模的一侧和邻近表面处;连接用于注入泡沫混合物的装置的排出口的步骤 到水平分开的金属模具的填充口,其中用于注入泡沫混合物的装置包括用于容纳和混合颗粒状聚集体,水溶性粘合剂和水的混合槽,以及用于将混合物推起的机构 在混合槽中,其中混合浴是圆柱形的,并且在其上端具有开口,在其下端具有底板,在其侧面具有排出口,用于将所述泡沫 通过驱动用于推出混合物的机构的混合浴中的混合物,从排出口排出泡沫混合物并将混合物注入填充口的步骤,以及用泡沫混合物填充空腔的步骤,同时 混合物推出空腔中的空气。
    • 9. 发明申请
    • Dry mixture of an aggregate material, a molding process using the same, and a core mold
    • 集料材料的干混合物,使用其的成型方法和芯模
    • US20100064935A1
    • 2010-03-18
    • US12585074
    • 2009-09-02
    • Toshihiko ZenpoYusuke KatoNorihiro AsanoMasahiko NagasakaKazuyuki Nishikawa
    • Toshihiko ZenpoYusuke KatoNorihiro AsanoMasahiko NagasakaKazuyuki Nishikawa
    • B22C1/22C04B35/66C08J3/05
    • B22C1/22B22C5/12B22C9/10B22C9/126B22C15/23B22C15/24
    • There are provided a dry aggregate mixture wherein the binder, even when heated, does not evolve unpleasant odor or gas hazardous to human health; a method of foundry molding wherein a space for foundry molding, up to minute portion thereof, can satisfactorily be filled with an aggregate mixture composed of a binder and granular aggregate; and a method of foundry molding wherein the mold used in molding of an aggregate mixture composed of a binder and granular aggregate can retain satisfactory properties even in high humidity. In the method of foundry molding, a mold is formed by the use of a dry mixture obtained by providing an aggregate mixture composed of granular aggregate, a water soluble binder and water and evaporating the water contained in the aggregate mixture through heating, pressure reduction or aeration while mixing so as to effect separation into single granules, or with the addition of a lubricant and a crosslinking agent thereto.
    • 提供了一种干骨料混合物,其中粘合剂甚至在加热时不会产生对人体健康有害的不愉快的气味或气体; 一种铸造成型方法,其中可以令人满意地填充由粘合剂和颗粒状聚集体组成的骨料混合物,其中用于铸造成型的空间至少其一部分, 以及铸模成型方法,其中用于模塑由粘合剂和粒状聚集体组成的骨料混合物的模具即使在高湿度下也能保持令人满意的性能。 在铸造成型的方法中,通过使用通过提供由颗粒状聚集体,水溶性粘合剂和水构成的骨料混合物而获得的干混合物形成模具,并通过加热,减压或蒸发蒸发聚集体混合物中的水 同时进行混合以实现分离成单个颗粒,或者向其中加入润滑剂和交联剂。
    • 10. 发明申请
    • Dry mixture of an aggregate material, a molding process using the same, and a core mold
    • 骨料的干混合物,使用其的成型方法和芯模
    • US20090127730A1
    • 2009-05-21
    • US12318737
    • 2009-01-07
    • Toshihiko ZenpoYusuke KatoNorihiro AsanoMasahiko NagasakaKazuyuki Nishikawa
    • Toshihiko ZenpoYusuke KatoNorihiro AsanoMasahiko NagasakaKazuyuki Nishikawa
    • B29C35/16
    • B22C1/22B22C5/12B22C9/10B22C9/126B22C15/23B22C15/24
    • There are provided a dry aggregate mixture wherein the binder, even when heated, does not evolve unpleasant odor or gas hazardous to human health; a method of foundry molding wherein a space for foundry molding, up to minute portion thereof, can satisfactorily be filled with an aggregate mixture composed of a binder and granular aggregate; and a method of foundry molding wherein the mold used in molding of an aggregate mixture composed of a binder and granular aggregate can retain satisfactory properties even in high humidity. In the method of foundry molding, a mold is formed by the use of a dry mixture obtained by providing an aggregate mixture composed of granular aggregate, a water soluble binder and water and evaporating the water contained in the aggregate mixture through heating, pressure reduction or aeration while mixing so as to effect separation into single granules, or with the addition of a lubricant and a crosslinking agent thereto.
    • 提供了一种干骨料混合物,其中粘合剂甚至在加热时不会产生对人体健康有害的不愉快的气味或气体; 一种铸造成型方法,其中可以令人满意地填充由粘合剂和颗粒状聚集体组成的骨料混合物,其中用于铸造成型的空间至少其一部分, 以及铸模成型方法,其中用于模塑由粘合剂和粒状聚集体组成的骨料混合物的模具即使在高湿度下也能保持令人满意的性能。 在铸造成型的方法中,通过使用通过提供由颗粒状聚集体,水溶性粘合剂和水构成的骨料混合物而获得的干混合物形成模具,并通过加热,减压或蒸发蒸发聚集体混合物中的水 同时进行混合以实现分离成单颗粒,或者向其中加入润滑剂和交联剂。