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    • 1. 发明授权
    • Microporous sheet material, method of making and articles made therewith
    • 微孔板材,制造方法和制成的制品
    • US4539256A
    • 1985-09-03
    • US583288
    • 1984-02-28
    • Gene H. Shipman
    • Gene H. Shipman
    • B29C55/00C08J5/18C08J9/228C08J9/28H01M2/14B29D27/04B32B3/10
    • B01D67/002B01D71/06B29C55/005C08J5/18C08J9/228C08J9/28H01M2/14C08J2201/0543C08J2201/0546Y10T428/249978Y10T428/249986Y10T428/249987Y10T428/24999
    • A method of making a microporous material is provided which comprises the steps of melt blending crystallizable thermoplastic polymer with a compound which is miscible with the thermoplastic polymer at the melting temperature of the polymer but phase separates on cooling at or below the crystallization temperature of the polymer, forming a shaped article of the melt blend, cooling the shaped article to a temperature at which the polymer crystallizes to cause phase separation to occur between the thermoplastic polymer and the compound to provide an article comprising a first phase comprising particles of crystallized thermoplastic polymer in a second phase of said compound, orienting the article in at least one direction to provide a network of interconnected micropores throughout. The microporous article comprises about 30 to 80 parts by weight crystallizable thermoplastic polymer and about 70 to 20 parts by weight of the compound. The oriented article has a microporous structure characterized by a multiplicity of spaced randomly dispersed, equiaxed, non-uniform shaped particles of the thermoplastic polymer which are coated with the compound. Adjacent thermoplastic particles within the article are connected to each other by a plurality of fibrils consisting of the thermoplastic polymer. The fibrils radiate in three dimensions from each particle. The compound may be removed from the sheet article. e.g., by solvent extraction. The preferred article is a sheet material.
    • 提供了一种制备微孔材料的方法,其包括以下步骤:将可结晶的热塑性聚合物与在聚合物的熔融温度下与热塑性聚合物混溶的化合物熔融共混,但是在聚合物的结晶温度或低于聚合物的结晶温度下冷却时相分离 ,形成熔融共混物的成形制品,将成型制品冷却至聚合物结晶的温度,使得在热塑性聚合物和化合物之间发生相分离,以提供包含第一相的制品,该第一相包含结晶的热塑性聚合物颗粒 所述化合物的第二阶段,使制品沿至少一个方向定向以提供整个相互连接的微孔的网络。 该微孔制品包含约30至80重量份的可结晶的热塑性聚合物和约70至20重量份的该化合物。 定向制品具有微孔结构,其特征在于涂覆有化合物的多个间隔开的无规分散的等轴不均匀成型的热塑性聚合物颗粒。 制品内相邻的热塑性颗粒通过由热塑性聚合物组成的多个原纤维相互连接。 原纤维从每个颗粒三维辐射。 化合物可以从片材制品中除去。 例如通过溶剂萃取。 优选的物品是片材。