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    • 1. 发明申请
    • METHODS OF FORMING A CERAMIC COMPONENT AND A HIGH TEMPERATURE MOLD COMPONENT FOR USE THEREWITH
    • 形成陶瓷元件的方法及其使用的高温模具组件
    • US20140070457A1
    • 2014-03-13
    • US13611011
    • 2012-09-12
    • Gregory Thomas FOSTEREric Richard BONINI
    • Gregory Thomas FOSTEREric Richard BONINI
    • C04B35/64
    • C04B35/622B28B11/243B29C2035/005
    • Methods of forming a ceramic component and a high temperature mold for use therewith are provided. The method includes providing a fixture having a receiving surface configured to receive an unfired ceramic component. The method includes applying a continuous high temperature membrane to a surface of the unfired ceramic component. The method includes covering the continuous high temperature membrane and unfired ceramic component with a high temperature loose media. The method includes heating the unfired ceramic component to a firing temperature. The high temperature mold includes the fixture and a support structure forming a compartment surrounding the fixture. The mold allows the high temperature loose media to be contained within the compartment and to cover the continuous high temperature membrane. The continuous high temperature membrane and high temperature loose media are evenly distributed over the uncured ceramic component and operable to provide constant pressure during processing using the mold.
    • 提供形成陶瓷部件和使用其的高温模具的方法。 该方法包括提供具有接收表面的夹具,该接收表面被配置为接收未焙烧的陶瓷部件。 该方法包括将连续的高温膜施加到未焙烧的陶瓷部件的表面上。 该方法包括用高温松散介质覆盖连续高温膜和未烧结陶瓷部件。 该方法包括将未煅烧的陶瓷组分加热到焙烧温度。 高温模具包括夹具和形成围绕夹具的隔室的支撑结构。 模具允许高温松散介质被包含在隔室内并且覆盖连续的高温膜。 连续的高温膜和高温松散介质均匀地分布在未固化的陶瓷组件上,并可操作以在使用模具的加工期间提供恒定的压力。
    • 2. 发明申请
    • COMPONENTS WITH COOLING CHANNELS AND METHODS OF MANUFACTURE
    • 具有冷却通道的组件和制造方法
    • US20130043009A1
    • 2013-02-21
    • US13210697
    • 2011-08-16
    • Ronald Scott BunkerEric Richard Bonini
    • Ronald Scott BunkerEric Richard Bonini
    • F28F13/06B23H1/00B05D3/12B23H5/00B24C1/00B21D53/02B23K26/00
    • F01D5/186B23K26/38B23K26/384B23K26/388B23K26/389F01D5/183F01D5/187F01D9/041F01D25/28F01D25/30F05D2220/32F05D2230/90F05D2240/128F05D2240/30F05D2250/292F05D2260/202F05D2260/204Y02T50/672Y02T50/676Y10T29/4932Y10T29/49341
    • A component is provided and includes a substrate comprising an outer and an inner surface, where the inner surface defines at least one hollow, interior space. The component defines one or more grooves, where each groove extends at least partially along the outer surface of the substrate and has a base and a top. The base is wider than the top, such that each groove comprises a re-entrant shaped groove. One or more access holes are formed through the base of a respective groove, to connect the groove in fluid communication with the respective hollow interior space. Each access hole has an exit diameter D that exceeds the opening width d of the top of the respective groove. The diameter D is an effective diameter based on the area enclosed. The component further includes at least one coating disposed over at least a portion of the surface of the substrate, wherein the groove(s) and the coating together define one or more re-entrant shaped channels for cooling the component. A method for manufacturing the component is also provided. A method for manufacturing a component is also provided, where the groove and the access hole(s) are machined as a single continuous process, such that the groove and the access hole(s) form a continuous cooling passage.
    • 提供部件并且包括包括外表面和内表面的基底,其中内表面限定至少一个中空的内部空间。 该部件限定一个或多个凹槽,其中每个凹槽至少部分地沿着基底的外表面延伸并且具有基部和顶部。 基部比顶部宽,使得每个凹槽包括凹入形状的凹槽。 通过相应凹槽的基部形成一个或多个通孔,以将凹槽与相应的中空内部空间流体连通。 每个通孔的出口直径D超过相应槽的顶部的开口宽度d。 直径D是基于封闭区域的有效直径。 所述部件还包括设置在所述基底表面的至少一部分上的至少一个涂层,其中所述凹槽和所述涂层一起限定一个或多个重新形成的通道以冷却所述部件。 还提供了一种制造该部件的方法。 还提供了一种用于制造部件的方法,其中槽和进入孔被加工为单个连续过程,使得凹槽和进入孔形成连续的冷却通道。
    • 3. 发明授权
    • Components with cooling channels and methods of manufacture
    • 具有冷却通道和制造方法的部件
    • US09206696B2
    • 2015-12-08
    • US13210697
    • 2011-08-16
    • Ronald Scott BunkerEric Richard Bonini
    • Ronald Scott BunkerEric Richard Bonini
    • F28F13/06F01D5/18B23K26/38
    • F01D5/186B23K26/38B23K26/384B23K26/388B23K26/389F01D5/183F01D5/187F01D9/041F01D25/28F01D25/30F05D2220/32F05D2230/90F05D2240/128F05D2240/30F05D2250/292F05D2260/202F05D2260/204Y02T50/672Y02T50/676Y10T29/4932Y10T29/49341
    • A component is provided and includes a substrate comprising an outer and an inner surface, where the inner surface defines at least one hollow, interior space. The component defines one or more grooves, where each groove extends at least partially along the outer surface of the substrate and has a base and a top. The base is wider than the top, such that each groove comprises a re-entrant shaped groove. One or more access holes are formed through the base of a respective groove, to connect the groove in fluid communication with the respective hollow interior space. Each access hole has an exit diameter D that exceeds the opening width d of the top of the respective groove. The diameter D is an effective diameter based on the area enclosed. The component further includes at least one coating disposed over at least a portion of the surface of the substrate, wherein the groove(s) and the coating together define one or more re-entrant shaped channels for cooling the component. A method for manufacturing the component is also provided. A method for manufacturing a component is also provided, where the groove and the access hole(s) are machined as a single continuous process, such that the groove and the access hole(s) form a continuous cooling passage.
    • 提供部件并且包括包括外表面和内表面的基底,其中内表面限定至少一个中空的内部空间。 该部件限定一个或多个凹槽,其中每个凹槽至少部分地沿着基底的外表面延伸并且具有基部和顶部。 基部比顶部宽,使得每个凹槽包括凹入形状的凹槽。 通过相应凹槽的基部形成一个或多个通孔,以将凹槽与相应的中空内部空间流体连通。 每个通孔的出口直径D超过相应槽的顶部的开口宽度d。 直径D是基于封闭区域的有效直径。 所述部件还包括设置在所述基底表面的至少一部分上的至少一个涂层,其中所述凹槽和所述涂层一起限定一个或多个重新形成的通道以冷却所述部件。 还提供了一种制造该部件的方法。 还提供了一种用于制造部件的方法,其中槽和进入孔被加工为单个连续过程,使得凹槽和进入孔形成连续的冷却通道。
    • 8. 发明授权
    • Methods of forming a ceramic component and a high temperature mold component for use therewith
    • 形成陶瓷部件和与其一起使用的高温模具部件的方法
    • US09096472B2
    • 2015-08-04
    • US13611011
    • 2012-09-12
    • Gregory Thomas FosterEric Richard Bonini
    • Gregory Thomas FosterEric Richard Bonini
    • C04B35/64C04B35/622B28B11/24B29C35/00
    • C04B35/622B28B11/243B29C2035/005
    • Methods of forming a ceramic component and a high temperature mold for use therewith are provided. The method includes providing a fixture having a receiving surface configured to receive an unfired ceramic component. The method includes applying a continuous high temperature membrane to a surface of the unfired ceramic component. The method includes covering the continuous high temperature membrane and unfired ceramic component with a high temperature loose media. The method includes heating the unfired ceramic component to a firing temperature. The high temperature mold includes the fixture and a support structure forming a compartment surrounding the fixture. The mold allows the high temperature loose media to be contained within the compartment and to cover the continuous high temperature membrane. The continuous high temperature membrane and high temperature loose media are evenly distributed over the uncured ceramic component and operable to provide constant pressure during processing using the mold.
    • 提供形成陶瓷部件和使用其的高温模具的方法。 该方法包括提供具有接收表面的夹具,该接收表面被配置为接收未焙烧的陶瓷部件。 该方法包括将连续的高温膜施加到未焙烧的陶瓷部件的表面上。 该方法包括用高温松散介质覆盖连续高温膜和未烧结陶瓷部件。 该方法包括将未煅烧的陶瓷组分加热到焙烧温度。 高温模具包括夹具和形成围绕夹具的隔室的支撑结构。 模具允许高温松散介质被包含在隔室内并且覆盖连续的高温膜。 连续的高温膜和高温松散介质均匀地分布在未固化的陶瓷组件上,并可操作以在使用模具的加工期间提供恒定的压力。