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1. 发明授权

US08916005B2 Slurry diffusion aluminide coating composition and process 有权
标题翻译：浆料扩散铝化物涂层组成及工艺
公开(公告)号：US08916005B2
公开(公告)日：2014-12-23
申请号：US11940507
申请日：2007-11-15
申请人： Dennis William Cavanaugh , Canan Uslu Hardwicke , Matthew James OConnell , Todd Steven Moran
发明人： Dennis William Cavanaugh , Canan Uslu Hardwicke , Matthew James OConnell , Todd Steven Moran
IPC分类号： C23C16/12
CPC分类号： C23C10/20 , C23C10/60
摘要： A slurry and slurry coating process for forming a diffusion aluminide coating on a substrate, including internal surfaces within the substrate. The process involves preparing a slurry of a powder containing a metallic aluminum alloy having a melting temperature higher than aluminum, an activator capable of forming a reactive halide vapor with the metallic aluminum, and a binder containing an organic polymer. The slurry is applied to surfaces of the substrate, which is then heated to burn off the binder, vaporize and react the activator with the metallic aluminum to form the halide vapor, react the halide vapor at the substrate surfaces to deposit aluminum on the surfaces, and diffuse the deposited aluminum into the surfaces to form a diffusion aluminide coating. The process can be tailored to selectively produce an inward or outward-type coating. The binder burns off to form an ash residue that can be readily removed.
摘要翻译：用于在基底上形成扩散铝化物涂层的浆料和浆料涂覆方法，包括在基底内的内表面。该方法包括制备含有熔融温度高于铝的金属铝合金粉末的粉末，能够与金属铝形成反应性卤化物蒸气的活化剂和含有机聚合物的粘合剂。将浆料施加到基材的表面，然后将其加热以烧掉粘合剂，使活化剂与金属铝蒸发并使其反应以形成卤化物蒸气，使基材表面上的卤化物蒸气反应以在表面上沉积铝，并将沉积的铝扩散到表面中以形成扩散铝化物涂层。可以调整该方法以选择性地产生向内或向外的涂层。粘合剂烧掉形成可以容易地除去的灰渣。

2. 发明申请

US20130017070A1 TURBINE SEAL, TURBINE, AND PROCESS OF FABRICATING A TURBINE SEAL 审中-公开
标题翻译：涡轮密封，涡轮机和制造涡轮机密封件的过程
公开(公告)号：US20130017070A1
公开(公告)日：2013-01-17
申请号：US13181854
申请日：2011-07-13
申请人： George Albert GOLLER , Dennis William CAVANAUGH , Matthew LAYLOCK
发明人： George Albert GOLLER , Dennis William CAVANAUGH , Matthew LAYLOCK
IPC分类号： F04D29/08 , B23P15/04
CPC分类号： F01D11/08 , F01D11/12 , Y10T29/4932
摘要： Provided is a turbine seal, a turbine, and a process of fabricating a turbine seal. The turbine seal includes a metallic foam positioned along a hot gas path of a turbine. The turbine includes a blade configured to rotate along a predetermined path in response to a hot gas and a metallic foam turbine seal positioned to be contacted by the hot gas. The process of fabricating the turbine seal includes providing a blade configured to rotate along a predetermined path in response to a hot gas and positioning a metallic foam turbine seal to be contacted by the hot gas.
摘要翻译：提供涡轮密封件，涡轮机以及制造涡轮密封件的方法。涡轮密封件包括沿着涡轮机的热气路定位的金属泡沫。涡轮机包括构造成响应于热气体和预定的热气体接触的金属泡沫涡轮机密封件而沿着预定路径旋转的叶片。制造涡轮密封件的过程包括提供构造成响应于热气体沿着预定路径旋转的叶片并且定位要被热气体接触的金属泡沫涡轮机密封件。

3. 发明申请

US20110318601A1 PROCESS FOR FORMING A CHROMIUM DIFFUSION PORTION AND ARTICLES MADE THEREFROM 审中-公开
标题翻译：形成铬扩散部分的方法及其制造方法
公开(公告)号：US20110318601A1
公开(公告)日：2011-12-29
申请号：US13226126
申请日：2011-09-06
申请人： David Andrew Helmick , Dennis William Cavanaugh , Ganjiang Feng , David Vincent Bucci
发明人： David Andrew Helmick , Dennis William Cavanaugh , Ganjiang Feng , David Vincent Bucci
IPC分类号： B22D25/00 , B05D3/02 , B05D7/14 , B05D5/00
CPC分类号： C23C10/26 , Y10T428/12458
摘要： In one embodiment, a method for forming an article with a diffusion portion comprises: forming a slurry comprising chromium and silicon, applying the slurry to the article, and heating the article to a sufficient temperature and for a sufficient period of time to diffuse chromium and silicon into the article and form a diffusion portion comprising silicon and a microstructure comprising α-chromium. In one embodiment, a gas turbine component comprises: a superalloy and a diffusion portion having a depth of less than or equal to 60 μm measured from the superalloy surface into the gas turbine component. The diffusion portion has a diffusion surface having a microstructure comprising greater than or equal to 40% by volume α-chromium.
摘要翻译：在一个实施方案中，用于形成具有扩散部分的制品的方法包括：形成包含铬和硅的浆料，将浆料施加到制品上，并将制品加热至足够的时间以扩散铬和硅制成制品并形成包含硅和包含α-铬的微结构的扩散部分。在一个实施例中，燃气轮机部件包括：超高温合金和从超合金表面测量到燃气轮机部件中的深度小于或等于60μm的扩散部分。扩散部分具有包含大于或等于40体积％α-铬的微结构的扩散表面。

4. 发明授权

US08714233B2 Casting process, materials and apparatus, and castings produced therewith 有权
标题翻译：铸造工艺，材料和设备以及由此生产的铸件
公开(公告)号：US08714233B2
公开(公告)日：2014-05-06
申请号：US13074268
申请日：2011-03-29
申请人： George Albert Goller , Dennis William Cavanaugh
发明人： George Albert Goller , Dennis William Cavanaugh
IPC分类号： B22C3/00 , B22C1/00
CPC分类号： B22D27/18 , B22C3/00 , C23C6/00 , C23C30/00
摘要： A casting process for producing metal alloy castings, facecoats and apparatuses suitable for carrying out the process, and castings produced by the process. The casting process entails the use of a mold having a cavity with a continuous aluminum-containing solid facecoat on its surface. A molten quantity of a metal alloy is introduced into the mold cavity so that the molten alloy contacts the solid facecoat. The mold is then allowed to cool to solidify the molten alloy and form a cast product. During the casting process, aluminum in the solid facecoat diffuses into the cast product to form an aluminum-containing surface region at the casting surface. Following removal of the cast product from the mold, an alumina-containing scale grows on the casting surface as a result of oxidation of the casting surface region.
摘要翻译：用于生产金属合金铸件的铸造工艺，适用于实施该工艺的面漆和设备以及由该工艺生产的铸件。铸造过程需要在其表面上使用具有连续的含铝固体面涂层的空腔的模具。熔融量的金属合金被引入模腔中，使得熔融合金与固体面漆接触。然后使模具冷却以固化熔融合金并形成铸造产品。在铸造过程中，固体表面涂层中的铝扩散到铸造产品中，以在铸造表面形成含铝表面区域。在从模具中除去铸造产品之后，由于铸造表面区域的氧化，含氧化铝的垢在铸造表面上生长。

5. 发明授权

US08262812B2 Process for forming a chromium diffusion portion and articles made therefrom 有权
标题翻译：用于形成铬扩散部分的方法和由其制成的制品
公开(公告)号：US08262812B2
公开(公告)日：2012-09-11
申请号：US11696385
申请日：2007-04-04
申请人： David Andrew Helmick , Dennis William Cavanaugh , Ganjiang Feng , David Vincent Bucci
发明人： David Andrew Helmick , Dennis William Cavanaugh , Ganjiang Feng , David Vincent Bucci
IPC分类号： C23C10/00 , C21D1/70 , B05D3/02
CPC分类号： C23C10/26 , Y10T428/12458
摘要： In one embodiment, a method for forming an article with a diffusion portion comprises: forming a slurry comprising chromium and silicon, applying the slurry to the article, and heating the article to a sufficient temperature and for a sufficient period of time to diffuse chromium and silicon into the article and form a diffusion portion comprising silicon and a microstructure comprising α-chromium. In one embodiment, a gas turbine component comprises: a superalloy and a diffusion portion having a depth of less than or equal to 60 μm measured from the superalloy surface into the gas turbine component. The diffusion portion has a diffusion surface having a microstructure comprising greater than or equal to 40% by volume α-chromium.
摘要翻译：在一个实施方案中，用于形成具有扩散部分的制品的方法包括：形成包含铬和硅的浆料，将浆料施加到制品上，并将制品加热至足够的时间以扩散铬和硅制成制品并形成包含硅和包含α-铬的微结构的扩散部分。在一个实施例中，燃气轮机部件包括：超高温合金和从超合金表面测量到燃气轮机部件中的深度小于或等于60μm的扩散部分。扩散部分具有包含大于或等于40体积％α-铬的微结构的扩散表面。

6. 发明申请

US20110300454A1 OXIDATION RESISTANT COMPONENTS AND RELATED METHODS 审中-公开
标题翻译：耐氧化成分及相关方法
公开(公告)号：US20110300454A1
公开(公告)日：2011-12-08
申请号：US12793368
申请日：2010-06-03
申请人： George Albert Goller , Dennis William Cavanaugh
发明人： George Albert Goller , Dennis William Cavanaugh
IPC分类号： H01M8/00 , B05D5/12
CPC分类号： C23C10/20 , H01M4/8621 , H01M4/8846 , H01M4/8882 , H01M4/8885 , H01M4/905 , H01M8/0232 , H01M8/0241 , H01M8/0245 , H01M2004/8689 , H01M2008/1293 , Y02P70/56
摘要： An oxidation resistant fuel cell component and a method for creating an aluminum diffusion surface layer within a fuel cell component to reduce chromium contamination occurring during operation of a fuel cell are disclosed. Generally, an aluminum-containing slurry may be applied to the fuel cell component. The component may then be heated to diffuse aluminum into the component and to form an aluminum diffusion surface layer therein. The surface layer may be characterized by an intermetallic aluminum-containing phase extending below the surface of the fuel cell component.
摘要翻译：公开了一种抗氧化燃料电池组件和用于在燃料电池组件内产生铝扩散表面层以减少在燃料电池操作期间发生的铬污染的方法。通常，可以将含铝浆料施加到燃料电池部件。然后可以将组分加热以将铝扩散到组分中并在其中形成铝扩散表面层。表面层的特征在于在燃料电池组件的表面下方延伸的金属间化合物的含铝相。

7. 发明申请

US20110300404A1 OXIDATION RESISTANT COMPONENTS WITH IMPROVED HIGH TEMPERATURE STRENGTH AND RELATED METHODS 审中-公开
标题翻译：具有改善的高温强度的氧化抗组分和相关方法
公开(公告)号：US20110300404A1
公开(公告)日：2011-12-08
申请号：US12793391
申请日：2010-06-03
申请人： George Albert Goller , Dennis William Cavanaugh
发明人： George Albert Goller , Dennis William Cavanaugh
IPC分类号： B32B15/01 , B22D27/00 , B22D25/00
CPC分类号： F01D5/288 , B32B15/013 , C22C1/02 , C22C38/18 , C23C10/02 , C23C10/20 , F05D2230/90 , Y10T428/12736
摘要： An oxidation resistant component with high temperature strength and a method of creating such component are disclosed. A modified base metal may be formed by adding at least two strengthening additives to a base metal, the base metal being substantially free from both nickel and cobalt and comprising from about 1% to about 27% chromium by weight. The modified base metal may then be formed into a component and an aluminum-containing slurry may be applied to a surface of the component. The component may then be heated to diffuse aluminum into the component and to form an aluminum diffusion surface layer therein.
摘要翻译：公开了具有高温强度的抗氧化组分和产生这种组分的方法。可以通过向母体金属中加入至少两种强化添加剂来形成改性的贱金属，所述贱金属基本上不含镍和钴，并且包含约1重量％至约27重量％的铬。然后可以将改性的贱金属形成为组分，并且可以将含铝浆料施加到部件的表面。然后可以将组分加热以将铝扩散到组分中并在其中形成铝扩散表面层。

8. 发明申请

US20100136240A1 Process for Forming an Outward Grown Aluminide Coating 审中-公开
标题翻译：形成向外生长的铝酸盐涂层的方法
公开(公告)号：US20100136240A1
公开(公告)日：2010-06-03
申请号：US11745116
申请日：2007-05-07
申请人： Matthew James O'Connell , Todd Steven Moran , Dennis William Cavanaugh
发明人： Matthew James O'Connell , Todd Steven Moran , Dennis William Cavanaugh
IPC分类号： B05D3/02 , C22F1/04 , B05D3/00
CPC分类号： C23C10/06 , C23C10/18 , C23C10/60 , C23C18/1216 , Y02T50/67 , Y02T50/6765
摘要： In one embodiment, a method for forming an aluminide coated article comprises: applying an aluminum composition to the article to form a precursor coating, heating the article to a migration temperature sufficient to diffuse a metal from the article into the precursor coating, and gasifying aluminum in the aluminum composition at a gasification temperature that is greater than or equal to the migration temperature. An outward grown aluminide coating forms on the article. In another embodiment, a method for forming an aluminide coated article, comprises: applying an aluminide composition an article to form a precursor coating, heating the article to a migration temperature of greater than or equal to 1,065° C., gasifying the aluminum at a gasification temperature of greater than or equal to 1,065° C., and forming an outward grown aluminide coating on less than 100% of a surface of the article.
摘要翻译：在一个实施方案中，一种形成铝化物涂覆制品的方法包括：将铝组合物施加到制品上以形成前体涂层，将制品加热到足以将金属从制品扩散到前体涂层中的迁移温度，以及气化铝在铝组合物中的气化温度大于或等于迁移温度。在制品上形成向外生长的铝化物涂层。在另一个实施方案中，一种形成铝化物涂层制品的方法包括：将铝化物组合物施用于制品上以形成前体涂层，将制品加热至大于或等于1065℃的迁移温度，气化温度大于或等于1065℃，并且在物品表面的小于100％上形成向外生长的铝化物涂层。

9. 发明授权

US09222164B2 Process for forming a chromium diffusion portion and articles made therefrom 有权
标题翻译：用于形成铬扩散部分的方法和由其制成的制品
公开(公告)号：US09222164B2
公开(公告)日：2015-12-29
申请号：US13226126
申请日：2011-09-06
申请人： David Andrew Helmick , Dennis William Cavanaugh , Ganjiang Feng , David Vincent Bucci
发明人： David Andrew Helmick , Dennis William Cavanaugh , Ganjiang Feng , David Vincent Bucci
IPC分类号： C23C10/26
CPC分类号： C23C10/26 , Y10T428/12458
摘要： In one embodiment, a method for forming an article with a diffusion portion comprises: forming a slurry comprising chromium and silicon, applying the slurry to the article, and heating the article to a sufficient temperature and for a sufficient period of time to diffuse chromium and silicon into the article and form a diffusion portion comprising silicon and a microstructure comprising α-chromium. In one embodiment, a gas turbine component comprises: a superalloy and a diffusion portion having a depth of less than or equal to 60 μm measured from the superalloy surface into the gas turbine component. The diffusion portion has a diffusion surface having a microstructure comprising greater than or equal to 40% by volume α-chromium.
摘要翻译：在一个实施方案中，用于形成具有扩散部分的制品的方法包括：形成包含铬和硅的浆料，将浆料施加到制品上，并将制品加热至足够的时间以扩散铬和硅制成制品并形成包含硅和包含α-铬的微结构的扩散部分。在一个实施例中，燃气轮机部件包括：超高温合金和从超合金表面测量到燃气轮机部件中的深度小于或等于60μm的扩散部分。扩散部分具有包含大于或等于40体积％α-铬的微结构的扩散表面。

10. 发明申请

US20120324902A1 METHOD OF MAINTAINING SURFACE-RELATED PROPERTIES OF GAS TURBINE COMBUSTOR COMPONENTS 审中-公开
标题翻译：维持气体涡轮机组件表面相关特性的方法
公开(公告)号：US20120324902A1
公开(公告)日：2012-12-27
申请号：US13169310
申请日：2011-06-27
申请人： Stephen Gerard Pope , Dennis William Cavanaugh
发明人： Stephen Gerard Pope , Dennis William Cavanaugh
IPC分类号： F02C7/00 , B23P11/00 , B05D3/02
CPC分类号： C23C10/20 , C23C10/04 , C23C10/60 , Y10T29/4932
摘要： A method and coating for maintaining surface-related properties of a gas turbine combustor component having a wall formed of a nickel-base alloy containing a gamma prime precipitate strengthening phase, interior and exterior surfaces defined by the wall, and at least one hole in the wall that fluidically connects the interior and exterior surfaces of the combustor component. A diffusion coating composition is applied at least within the hole, and then heated to form a diffusion aluminide coating in at least an in-wall surface region of the wall that surrounds and defines the hole. The aluminiding coating forms a diffusion zone that contains a sufficient amount of aluminum intermetallics to inhibit depletion of the gamma prime precipitates in the wall and inhibit degradation and cracking in the in-wall surface region surrounding the hole.
摘要翻译：一种用于维持燃气轮机燃烧器部件的表面相关特性的方法和涂层，其具有由含有γ'析出物强化相的镍基合金形成的壁，由该壁限定的内部和外部表面，以及至少一个孔壁，其流体地连接燃烧器部件的内表面和外表面。扩散涂料组合物至少施加在孔内，然后加热，以在至少围绕并限定孔的壁的表面区域中形成扩散铝化物涂层。铝化涂层形成扩散区，其包含足够量的铝金属间化合物以抑制壁中的γ'析出物的消耗，并且抑制孔周围的壁内表面区域的降解和破裂。

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