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    • 44. 发明授权
    • Method of manufacturing insert-molded article and apparatus therefor
    • 嵌入成型品的制造方法及其装置
    • US08057723B2
    • 2011-11-15
    • US11704359
    • 2007-02-09
    • Takeshi TakedaMakoto KitamuraNihei Kaishita
    • Takeshi TakedaMakoto KitamuraNihei Kaishita
    • B29C45/14
    • B29C45/14221B29C45/14655
    • Provides is a method of manufacturing an insert-molded article enabling to perform resin molding and tie bar cutting in one step and so as not to expose the cut planes of the tie bars to the external surface of the resin. A lead frame 1 provided with easily breakable notches 3a at positions closer to the metal component than the interfaces of tie bars 3 to be resin molded is prepared and positioned by means of pilot pins 11 provided to a lower mold 10. A metal component 4 is sandwiched between support protrusions 13 and component fixing pins 24 by lowering an upper mold 20 with the lead frame being positioned. Tie bar cutting punches 23 provided to the upper mold 20 are pressed against the tie bars, the tie bars 3 are separated from the metal component 4 by breaking the notches 3a, and the surroundings of the metal component 4 are filled with resin while the molds are closed. By this, the cut surfaces between the metal component 4 and the tie bars 3 are buried in the molded resin 7.
    • 提供一种制造插入成型制品的方法,其能够在一个步骤中进行树脂模制和拉杆切割,并且不将连杆的切割面暴露于树脂的外表面。 通过设置在下模具10上的引导销11准备并定位引线框架1,该引线框架1在比待连接条3的树脂模制接口更靠近金属部件的位置处设置容易断裂的切口3a。金属部件4 通过在引线框架定位的同时降低上模20而夹在支撑突起13和部件固定销24之间。 设置在上模具20上的连杆切割冲头23被压靠在拉杆上,通过断开切口3a将连接杆3与金属部件4分离,金属部件4的周围用树脂填充,而模具 关闭。 由此,将金属部件4和连接条3之间的切割面埋设在模制树脂7中。
    • 46. 发明申请
    • MOLD AND SUBSTRATE FOR USE WITH MOLD
    • 模具和基材用于模具
    • US20110244637A1
    • 2011-10-06
    • US13097066
    • 2011-04-29
    • Poh Leng EUBoon Yew LowWai Keong Wong
    • Poh Leng EUBoon Yew LowWai Keong Wong
    • H01L21/56B29C33/10
    • B29C45/14655B29C45/14836B29C45/34H01L2924/14H01L2924/1433
    • A mold (10) including a first mold part (12) and a second mold part (14) define a mold cavity (16) therebetween. A gate (18) is formed in at least one of the first and second mold parts (12) and (14) such that the gate (18) communicates with the mold cavity (16). A vent (20) having a constricted portion (22) is arranged to communicate with the mold cavity (16). A substrate (28) including a base substrate (30) and an electrically conductive pattern (32) and (34) formed on the base substrate (30) may be received in the mold (10). A solder resist layer (36) is formed on the base substrate (30) and a portion of the electrically conductive pattern (32). A plurality of grooves (38) and (40) is formed in a staggered arrangement around a periphery of a molding area (42) on the substrate (28).
    • 包括第一模具部件(12)和第二模具部件(14)的模具(10)在它们之间限定模具腔(16)。 在第一和第二模具部件(12)和(14)中的至少一个模具部件(14)中形成有浇口(18),使得浇口(18)与模腔(16)连通。 具有收缩部分(22)的排气口(20)被布置成与模腔(16)连通。 可以在模具(10)中容纳包括基底(30)和形成在基底(30)上的导电图案(32)和(34)的基底(28)。 在基底基板(30)和导电图案(32)的一部分上形成阻焊层(36)。 多个凹槽(38)和(40)以围绕衬底(28)上的模制区域(42)的周边的交错布置形成。
    • 48. 发明授权
    • LED with molded bi-directional optics
    • LED模具双向光学元件
    • US07994529B2
    • 2011-08-09
    • US12265131
    • 2008-11-05
    • Serge BierhuizenMark Butterworth
    • Serge BierhuizenMark Butterworth
    • H01L33/00
    • B29C45/1671B29C45/14655B29D11/00355B29L2031/3406G02B6/003G02B6/0031G02B6/0068G02B6/0073H01L33/54H01L33/58
    • A double-molded lens for an LED includes an outer lens molded around the periphery of an LED die and a collimating inner lens molded over the top surface of the LED die and partially defined by a central opening in the outer lens. The outer lens is formed using silicone having a relatively low index of refraction such as n=1.33-1.47, and the inner lens is formed of a higher index silicone, such as n=1.54-1.76, to cause TIR within the inner lens. Light not internally reflected by the inner lens is transmitted into the outer lens. The shape of the outer lens determines the side emission pattern of the light. The front and side emission patterns separately created by the two lenses may be tailored for a particular backlight or automotive application.
    • 用于LED的双重模制透镜包括在LED模具的周围模制的外透镜和在LED模具的顶表面上模制并且部分地由外透镜中的中心开口限定的准直内透镜。 外透镜使用具有较低折射率(例如n = 1.33-1.47)的硅酮形成,并且内透镜由较高折射率的硅酮形成,例如n = 1.54-1.76,以引起内透镜内的TIR。 内部透镜未内部反射的光被透射到外部透镜中。 外透镜的形状确定光的侧发射图案。 由两个透镜分开创建的前侧和侧面发射图案可以针对特定背光或汽车应用而定制。
    • 49. 发明申请
    • LED PACKAGING METHOD
    • LED封装方法
    • US20110189800A1
    • 2011-08-04
    • US12947850
    • 2010-11-17
    • Kuang-Chu LAI
    • Kuang-Chu LAI
    • H01L33/52
    • B29C45/14655B29C45/2708H01L25/0753H01L33/54H01L33/58H01L2924/0002H01L2924/1815H01L2933/005H01L2933/0058H01L2924/00
    • A light emitting diode (LED) packaging method includes the steps of preparing a circuit board (1), a transparent cap (3), and at least one LED material (2), placing the transparent cap (3) on the LED material (2) such that the circuit board (1) is aligned and superimposed, and forming an encapsulation layer (4) having a light pattern on the transparent cap (3) by an in-mold decoration injection molding process. In the in-mold decoration injection molding process, a filling port (511) of a mold (5) is aligned precisely above the LED material (2) to prevent a deviation of the LED material (2) and omit a surface mount technology (SMT) process, so as to integrally form an LED with a light pattern at the same time and achieve good water-resisting and static charge resisting effects.
    • 发光二极管(LED)封装方法包括以下步骤:制备电路板(1),透明盖(3)和至少一个LED材料(2),将透明盖(3)放置在LED材料 2),使得电路板(1)对准和重叠,并且通过模内装饰注射成型工艺在透明盖(3)上形成具有光图案的封装层(4)。 在模内装饰注射成型工艺中,模具(5)的填充口(511)精确地对准LED材料(2),以防止LED材料(2)的偏离并省略表面贴装技术 SMT)工艺,以便同时整合形成具有光图案的LED,并实现良好的耐水和静电抵抗效果。