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41. 发明申请

US20190273233A1 THIN, HIGH DENSITY NONWOVEN SEPARATORS FOR ENERGY STORAGE DEVICES 审中-公开
公开(公告)号：US20190273233A1
公开(公告)日：2019-09-05
申请号：US15054120
申请日：2016-02-25
申请人： Brian G. Morin , Testa Mattia , Giovanni Schnelle
发明人： Brian G. Morin , Testa Mattia , Giovanni Schnelle
IPC分类号： H01M2/16 , H01M10/0525
摘要： An insulating (nonconductive) microporous nonwoven polymeric battery separator comprised of a single layer of enmeshed microfibers and nanofibers and supercalendered to extremely thin dimensions and high densities is provided. Such a separator accords the ability to not only attune the porosity and pore size to any desired level through a single nonwoven fabric, but provide further benefits in terms of further reduced pore size, reduced electrolyte level requirements, and reduced total volume of the subject battery cell itself. As a result, the inventive separator permits a high strength material with low porosity and low pore size to levels previously unattained. The separator, a battery including such a separator, the method of manufacturing such a separator, and the method of utilizing such a separator within a battery device, are all encompassed within this invention.

42. 发明申请

US20190081314A1 LITHIUM ENERGY STORAGE DEVICE WITH INTERNAL FUSE 审中-公开
公开(公告)号：US20190081314A1
公开(公告)日：2019-03-14
申请号：US15700077
申请日：2017-09-09
申请人： Brian G. Morin
发明人： Brian G. Morin
IPC分类号： H01M2/34 , H01M10/0525 , H01M10/42 , H01M4/134 , H01M2/16
摘要： Improvements in the structural components and physical characteristics of lithium battery articles are provided. Standard lithium ion batteries, for example, are prone to certain phenomena related to short circuiting and have experienced high temperature occurrences and ultimate firing as a result. Structural concerns with battery components have been found to contribute to such problems. Improvements provided herein include the utilization of thin metallized current collectors (aluminum and/or copper, as examples), high shrinkage rate materials, materials that become nonconductive upon exposure to high temperatures, and combinations thereof. Such improvements accord the ability to withstand certain imperfections (dendrites, unexpected electrical surges, etc.) within the target lithium battery through provision of ostensibly an internal fuse within the subject lithium batteries themselves that prevents undesirable high temperature results from short circuits. Battery articles and methods of use thereof including such improvements are also encompassed within this disclosure.

43. 发明授权

US08936878B2 Methods of making single-layer lithium ion battery separators having nanofiber and microfiber components 有权
标题翻译：制造具有纳米纤维和超细纤维成分的单层锂离子电池隔膜的方法
公开(公告)号：US08936878B2
公开(公告)日：2015-01-20
申请号：US13682630
申请日：2012-11-20
申请人： Brian G. Morin
发明人： Brian G. Morin
IPC分类号： H01M2/14 , H01M2/16
CPC分类号： H01M2/145 , B01D67/0004 , H01G11/52 , H01M2/1606 , H01M2/162 , H01M2/1666 , H01M10/052 , Y02E60/13 , Y02T10/7022
摘要： An insulating (nonconductive) microporous polymeric battery separator comprised of a single layer of enmeshed microfibers and nanofibers is provided. Such a separator accords the ability to attune the porosity and pore size to any desired level through a single nonwoven fabric. Through a proper selection of materials as well as production processes, the resultant battery separator exhibits isotropic strengths, low shrinkage, high wettability levels, and pore sizes related directly to layer thickness. The overall production method is highly efficient and yields a combination of polymeric nanofibers within a polymeric microfiber matrix and/or onto such a substrate through high shear processing that is cost effective as well. The separator, a battery including such a separator, the method of manufacturing such a separator, and the method of utilizing such a separator within a battery device, are all encompassed within this invention.
摘要翻译：提供由单层嵌入的微纤维和纳米纤维构成的绝缘（非导电）微孔聚合物电池隔膜。这种分离器符合通过单一无纺织物将孔隙率和孔径调节到任何所需水平的能力。通过适当的材料选择和生产工艺，所得的电池隔膜具有各向同性的强度，低收缩率，高润湿性水平和与层厚度直接相关的孔径。总体生产方法是高效的，并且通过高剪切加工产生聚合物超细纤维基质内的聚合物纳米纤维和/或在这种基材上的组合，这也是成本有效的。分离器，包括这种分离器的电池，这种隔板的制造方法以及在电池装置中利用这种隔膜的方法都包括在本发明中。

44. 发明授权

US08168292B2 Composite materials including amorphous thermoplastic fibers 有权
标题翻译：复合材料包括无定形热塑性纤维
公开(公告)号：US08168292B2
公开(公告)日：2012-05-01
申请号：US11453502
申请日：2006-06-15
申请人： Brian G. Morin
发明人： Brian G. Morin
IPC分类号： B32B27/04
CPC分类号： B32B27/02 , C08J5/043 , C08J5/048 , H05K1/0366 , H05K2201/0158 , H05K2201/0278 , H05K2201/029 , Y10T428/249924 , Y10T428/24994 , Y10T428/249946 , Y10T428/249947 , Y10T428/249949 , Y10T428/24995 , Y10T428/249952
摘要： Disclosed are composites that can exhibit low transmission energy loss and can also be temperature resistant. The composites include reinforcement fibers held in a polymeric matrix. The reinforcement fibers can include an amorphous polymer component. The fibers can be woven or knit to form a fabric or can be included in a nonwoven fabric. The composites can include other fibers as well, such as fiberglass. The composites can be multi-layer structures and can include layers of other materials, for instance layers formed of polyaramids, fiberglass, or carbon fiber wovens or nonwovens. The composites can advantageously be utilized in low loss dielectric applications, such as in forming circuit board substrates.
摘要翻译：公开了可以表现出低的传输能量损失并且也可以是耐温的复合材料。复合材料包括保持在聚合物基质中的增强纤维。增强纤维可以包括无定形聚合物组分。纤维可以编织或编织以形成织物或可以包括在无纺织物中。复合材料也可以包括其它纤维，例如玻璃纤维。复合材料可以是多层结构，并且可以包括其它材料的层，例如由聚芳酰胺，玻璃纤维或碳纤维织物或无纺布形成的层。复合材料可以有利地用于低损耗介电应用中，例如在形成电路板基底时。

45. 发明申请

US20100173156A1 High Modulus Polyolefin Fibers Exhibiting Unique Microstructural Features 审中-公开
标题翻译：高模量聚烯烃纤维展示独特的微结构特征
公开(公告)号：US20100173156A1
公开(公告)日：2010-07-08
申请号：US12610007
申请日：2009-10-30
申请人： Brian G. Morin
发明人： Brian G. Morin
IPC分类号： D02G3/22 , C08F110/00 , C08F110/06 , C08F110/02
CPC分类号： D02G3/22 , D01D5/0885 , D01D5/098 , D01F1/10 , D01F6/06 , D02G3/045 , E04C5/073 , H04N19/31 , H04N21/4335 , Y10T428/2913 , Y10T428/2967 , Y10T428/2975 , Y10T428/2976 , Y10T428/298
摘要： A new class of high modulus polypropylene multifilament fiber and/or yarn is provided. Such a multifilament fiber and/or yarn exhibits an exceptional combination of high strength and toughness with low weight and density. The inventive fibers thus permit replacement of expensive polymeric fibers within certain applications with lower cost alternatives, or replacement of high density components with such low density fibers, without sacrificing strength or durability. Such multifilament fibers are produced through melt-spinning processes and exhibit highly unique microstructures therein, including significant void volumes, interspersed and crossed voids, and nanofilament bridges within such voids. Such microstructural characteristics appear to impart the exceptional properties noted above.
摘要翻译：提供了一类新型的高模量聚丙烯复丝纤维和/或纱线。这种复丝纤维和/或纱线具有高强度和韧性，重量轻和密度低的特殊组合。因此，本发明的纤维允许以较低成本的替代方案在某些应用中更换昂贵的聚合物纤维，或者用这种低密度纤维替代高密度组分，而不牺牲强度或耐久性。这种复丝纤维通过熔融纺丝方法生产，并且在其中显示出非常独特的微结构，包括显着的空隙体积，散布和交叉的空隙以及在这种空隙内的纳米丝桥。这种微结构特征似乎赋予上述特殊性质。

46. 发明授权

US07445842B2 Melt-spun multifilament polyolefin yarn formation processes and yarns formed therefrom 有权
标题翻译：熔纺多丝聚烯烃纱线形成方法和由其形成的纱线
公开(公告)号：US07445842B2
公开(公告)日：2008-11-04
申请号：US11438515
申请日：2006-05-22
申请人： Brian G. Morin
发明人： Brian G. Morin
IPC分类号： D02G3/00
CPC分类号： D02G3/22 , D01D5/0885 , D01D5/098 , D01F1/10 , D01F6/06 , D02G3/045 , E04C5/073 , H04N19/31 , H04N21/4335 , Y10T428/2913 , Y10T428/2967 , Y10T428/2975 , Y10T428/2976 , Y10T428/298
摘要： Disclosed is a method of forming multifilament polyolefin yarns and yarns formed according to the disclosed method. The yarns can be polypropylene yarns and can exhibit any of a high modulus, high tenacity, and a unique crystalline structure for multifilament polyolefin yarns. The process can generally include extruding a polymeric melt including the polyolefin at a relatively high throughput and low spinline tension and quenching the filaments in a liquid bath prior to drawing the fiber bundle at a relatively high draw ratio, for example greater than 10, in some embodiments.
摘要翻译：公开了根据所公开的方法形成复丝聚烯烃纱线和纱线的方法。纱线可以是聚丙烯纱线，并且可以显示任何高模量，高强度和用于复丝聚烯烃纱线的唯一晶体结构。该方法通常可以包括以相对高的通量和低的纺丝线张力挤出包含聚烯烃的聚合物熔体，并且在将纤维束以相对较高的拉伸比例如大于10的情况下在液体浴中骤冷，在一些实施例。

47. 发明授权

US06740608B1 Low contaminant polyester wiper 有权
标题翻译：低污染聚酯擦拭器
公开(公告)号：US06740608B1
公开(公告)日：2004-05-25
申请号：US09676161
申请日：2000-09-29
申请人： Brian G. Morin , Daniel T. McBride , Loren W. Chambers
发明人： Brian G. Morin , Daniel T. McBride , Loren W. Chambers
IPC分类号： D03D1500
CPC分类号： A47L13/16 , D06C7/02 , D06M10/00 , Y10T442/178 , Y10T442/30 , Y10T442/3252 , Y10T442/3301 , Y10T442/689
摘要： A method of manufacturing a polyester textile fabric having a relatively low level of particulate contaminates and high absorbency is provided by heatsetting the fabric at a temperature of 300° F. or less.
摘要翻译：通过在300°F以下的温度下对织物进行热定型来提供制造具有相对低水平的微粒污染物和高吸收性的聚酯织物的方法。

48. 发明授权

US06656404B2 Methods of making low-shrink polypropylene fibers 有权
标题翻译：低收缩聚丙烯纤维的制备方法
公开(公告)号：US06656404B2
公开(公告)日：2003-12-02
申请号：US09860130
申请日：2001-05-17
申请人： Brian G. Morin , Nathan A. Mehl , William S. Parks
发明人： Brian G. Morin , Nathan A. Mehl , William S. Parks
IPC分类号： D01D516
CPC分类号： C08K5/1575 , C08K5/0083 , C08K5/098 , C08K5/49 , Y10T428/2927 , Y10T442/3976 , Y10T442/40 , C08L23/10
摘要： Improved polypropylene fibers exhibiting greatly reduced heat- and moisture-shrink problems and including certain compounds that quickly and effectively provide rigidity to the target polypropylene fiber after heat-setting are disclosed herein. In such a manner, the “rigidifying” compounds provide nucleation sites for polypropylene crystal growth. After drawing the nucleated composition into fiber form, the fiber is then exposed to sufficient heat to grow the crystalline network, thus holding the fiber in a desired position. The preferred “rigidifying” compounds include dibenzylidene sorbitol based compounds, as well as less preferred compounds, such as sodium beuzoate, certain sodium and lithium phosphate salts (such as sodium 2,2′-methylene-bis-(4,6-di-tert-butylphenyl)phosphate, otherwise known as NA-11).
摘要翻译：本文公开了改进的聚丙烯纤维，其显示出大大降低的热和湿收缩问题，并且包括在热固化之后快速且有效地为目标聚丙烯纤维提供刚性的某些化合物。以这种方式，“硬化”化合物提供用于聚丙烯晶体生长的成核位点。将成核组合物拉制成纤维形式后，然后将纤维暴露于足够的热量以生长结晶网络，从而将纤维保持在所需位置。优选的“硬化”化合物包括二亚苄基山梨醇基化合物，以及较不优选的化合物，例如丁酸钠，某些钠和磷酸锂盐（例如2,2'-亚甲基 - 双 - （4,6-二 - 叔丁基苯基）磷酸酯，也称为NA-11）。

49. 发明公开

US20240347793A1 LITHIUM-ION BATTERY WITH PRE-FORMED SOLID ELECTROLYTE INTERFACE LAYER AND IMPROVED SPECIFIC CAPACITY AFTER INITIAL CHARGE 审中-公开
公开(公告)号：US20240347793A1
公开(公告)日：2024-10-17
申请号：US18407401
申请日：2024-01-08
申请人： Brian G. Morin
发明人： Brian G. Morin
IPC分类号： H01M10/44 , H01M4/133 , H01M10/0525 , H01M50/44
CPC分类号： H01M10/446 , H01M4/133 , H01M10/0525 , H01M50/44
摘要： A method for producing a lithium-ion battery is disclosed. The method comprises the steps of assembling a cell including an interior volume comprising an anode, a cathode, and a separator; filling the interior volume of the cell with an electrolyte; connecting the anode and the cathode to a charging device; charging the cell at a rate less than or equal to C/6 until the cell reaches a voltage capacity; and charging the cell at a voltage for greater than six hours. The invention further encompasses such a method wherein the voltage capacity is greater than or equal to 3.4 volts. The invention further encompasses such a method wherein the voltage is greater than 3.4 volts. The resultant batteries may comprise an efficient and properly formed solid electrolyte interface layer.

50. 发明授权

US11171387B2 Single-layer lithium ion battery separator 有权
公开(公告)号：US11171387B2
公开(公告)日：2021-11-09
申请号：US13682660
申请日：2012-11-20
申请人： Brian G. Morin , James L. Schaeffer
发明人： Brian G. Morin , James L. Schaeffer
IPC分类号： H01M50/414 , H01M50/44 , D21H13/10 , D21H15/02 , D21H27/00 , H01G11/52 , H01M50/431 , H01M50/403 , H01M50/411 , H01M50/429 , H01M10/052 , H01M50/463
摘要： The present invention relates to a microporous polymeric battery separator comprised of a single layer of enmeshed microfibers and nanofibers. Such a separator accords the ability to attune the porosity and pore size to any desired level through a single nonwoven fabric. As a result, the inventive separator permits a high strength material with low porosity and low pore size to levels unattained. The combination of polymeric nanofibers within a polymeric microfiber matrix and/or onto such a substrate through high shear processing provides such benefits, as well. The separator, a battery including such a separator, the method of manufacturing such a separator, and the method of utilizing such a separator within a battery device, are all encompassed within this invention.

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