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    • 43. 发明申请
    • Method for manufacturing friction disks with ceramic materials with improved friction layer
    • 用改善的摩擦层制造具有陶瓷材料的摩擦盘的方法
    • US20070284773A1
    • 2007-12-13
    • US11808182
    • 2007-06-07
    • Andreas KienzleIngrid Kratschmer
    • Andreas KienzleIngrid Kratschmer
    • C01B31/00
    • C04B35/62635C04B35/573C04B35/62695C04B35/83C04B37/008C04B2235/526C04B2235/5272C04B2235/5436C04B2235/604C04B2235/6562C04B2235/94C04B2237/363F16D69/023F16D2200/0047
    • Method for manufacturing friction disks with ceramic materials with at least one friction layer, with a matrix containing silicon carbide, silicon and carbon, in the first step a mixture of a fine silicon and/or fine particles of other carbide-forming elements with at least one other component selected from a resin in particulate form and a binder selected from resins, pitches and mixtures of them, being prepared, in the second step, the mixture being deaerated and at an elevated temperature of up to 280° C. being pressed and hardened into a cylindrical or cylindrical annular disk, in the third step the hardened disk being treated by heating to a temperature of approx. 750° C. to approx. 1300° C. with the exclusion of oxidizing agents, the binders decomposing with the formation of a carbon residue, and a porous carbon body remaining, in the fourth step, the porous carbon body being heated to above the melting point of the silicon or other carbide-forming elements, their reacting with the carbon formed and yielding an alveolar structure with a skeleton of formed carbides and unreacted residues of carbon or carbide-forming elements, and in the fifth step additional silicon being added at a temperature above its melting point, at least some of the pores of the structure being filled with elementary silicon, and unreacted carbon of the alveolar structure reacting with silicon to form silicon carbide, and use of the friction disks produced in this way as brake disks or clutch driving disks.
    • 用具有至少一个摩擦层的陶瓷材料制造摩擦盘的方法,其中含有碳化硅,硅和碳的基体在第一步骤中,将至少具有至少一种碳化物形成元素的细硅和/或细颗粒的混合物 一种选自颗粒形式的树脂和选自树脂,沥青和它们的混合物的粘合剂,在第二步中,将混合物脱气并在高达280℃的高温下被压制, 硬化成圆柱形或圆柱形环形盘,在第三步骤中,硬化盘经加热处理至约 750°C至约 1300℃,排除氧化剂,粘结剂分解形成碳残渣,剩余多孔碳体,第四步是将多孔碳体加热至硅或其它的熔点以上 碳化物形成元素,它们与形成的碳的反应产生具有碳化物骨架和碳或碳化物形成元素的未反应残渣的骨架结构,在第五步中,在高于其熔点的温度下加入另外的硅, 所述结构的至少一些孔填充有基本硅,并且所述泡沫结构的未反应碳与硅反应以形成碳化硅,以及使用以这种方式制造的摩擦盘作为制动盘或离合器驱动盘。