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    • 32. 发明授权
    • Method of making and/or using copper based electrodes to spot-weld
aluminum
    • 制造和/或使用铜基电极点焊铝的方法
    • US06144006A
    • 2000-11-07
    • US962550
    • 1997-10-31
    • Dawn Roberta WhiteRichard Lawrence AllorJerald Edward Jones, Sr.
    • Dawn Roberta WhiteRichard Lawrence AllorJerald Edward Jones, Sr.
    • B23K11/11B23K35/02B23K35/04B23K35/22B23K35/40C22C1/04B23K11/30
    • B23K35/0205B23K11/11B23K35/222B23K35/402C22C1/0425B22F2999/00B23K2203/10
    • A method for spot-welding aluminum workpieces with copper electrodes that comprises the steps of: (a) dissolving copper and one or more alloying elements X to yield an alloy that increases the liquidus of Al when dissolved in molten Al, super heating the alloy of copper and one or more elements X that normally have little or nor solubility in copper at room temperature, such super heating being a temperature at which X is soluble in copper, X being selected from the group of Mo, Ta, V, and W, elements that form monotectic or peritectic phases with copper and aluminum devoid of an eutectic, X being present in an amount of 4-15% by weight of the copper; (b) rapidly cooling the alloy to room temperature to retain such elements in solid solution; (c) either concurrently or subsequent to step (b), forming the alloy as an electrode shape; and (d) passing current through the electrode shape to effect spot-welding of the aluminum workpieces when pressed thereagainst while extending the welding life of the electrode. Super heating and rapid cooling may be carried out by atomizing a melt of Cu and X with a pressurized gas that directs the spray onto a target for further cooling and eventual working or shaping.
    • 一种用铜电极点焊铝工件的方法,包括以下步骤:(a)将铜和一种或多种合金元素X溶解以产生当溶解在熔融Al中时增加铝的液相线的合金,超加热合金中的合金 铜和一种或多种在室温下通常在铜中几乎不溶解或不溶解的元素X,这种超加热是X可溶于铜的温度,X选自Mo,Ta,V和W组, 形成具有不含共晶的铜和铝的单晶或包晶相的元素,X以铜的重量计为4-15%; (b)将合金快速冷却至室温以将这些元素保持在固溶体中; (c)在步骤(b)的同时或之后,形成合金作为电极形状; 和(d)使电流通过电极形状,以在延伸电极的焊接寿命的同时在压制的同时实现铝工件的点焊。 超加热和快速冷却可以通过用加压气体雾化Cu和X的熔体来进行,该加压气体将喷雾引导到目标上以进一步冷却和最终的加工或成型。