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    • 1. 发明授权
    • Method of making and/or using copper based electrodes to spot-weld
aluminum
    • 制造和/或使用铜基电极点焊铝的方法
    • US06144006A
    • 2000-11-07
    • US962550
    • 1997-10-31
    • Dawn Roberta WhiteRichard Lawrence AllorJerald Edward Jones, Sr.
    • Dawn Roberta WhiteRichard Lawrence AllorJerald Edward Jones, Sr.
    • B23K11/11B23K35/02B23K35/04B23K35/22B23K35/40C22C1/04B23K11/30
    • B23K35/0205B23K11/11B23K35/222B23K35/402C22C1/0425B22F2999/00B23K2203/10
    • A method for spot-welding aluminum workpieces with copper electrodes that comprises the steps of: (a) dissolving copper and one or more alloying elements X to yield an alloy that increases the liquidus of Al when dissolved in molten Al, super heating the alloy of copper and one or more elements X that normally have little or nor solubility in copper at room temperature, such super heating being a temperature at which X is soluble in copper, X being selected from the group of Mo, Ta, V, and W, elements that form monotectic or peritectic phases with copper and aluminum devoid of an eutectic, X being present in an amount of 4-15% by weight of the copper; (b) rapidly cooling the alloy to room temperature to retain such elements in solid solution; (c) either concurrently or subsequent to step (b), forming the alloy as an electrode shape; and (d) passing current through the electrode shape to effect spot-welding of the aluminum workpieces when pressed thereagainst while extending the welding life of the electrode. Super heating and rapid cooling may be carried out by atomizing a melt of Cu and X with a pressurized gas that directs the spray onto a target for further cooling and eventual working or shaping.
    • 一种用铜电极点焊铝工件的方法,包括以下步骤:(a)将铜和一种或多种合金元素X溶解以产生当溶解在熔融Al中时增加铝的液相线的合金,超加热合金中的合金 铜和一种或多种在室温下通常在铜中几乎不溶解或不溶解的元素X,这种超加热是X可溶于铜的温度,X选自Mo,Ta,V和W组, 形成具有不含共晶的铜和铝的单晶或包晶相的元素,X以铜的重量计为4-15%; (b)将合金快速冷却至室温以将这些元素保持在固溶体中; (c)在步骤(b)的同时或之后,形成合金作为电极形状; 和(d)使电流通过电极形状,以在延伸电极的焊接寿命的同时在压制的同时实现铝工件的点焊。 超加热和快速冷却可以通过用加压气体雾化Cu和X的熔体来进行,该加压气体将喷雾引导到目标上以进一步冷却和最终的加工或成型。
    • 2. 发明授权
    • Terminal connector capable of attachment to a metallic surface
    • 端子连接器,能够连接到金属表面
    • US5879206A
    • 1999-03-09
    • US964794
    • 1997-11-05
    • John Scott BadgleyDawn Roberta WhiteRichard Lawrence AllorSamir Samir
    • John Scott BadgleyDawn Roberta WhiteRichard Lawrence AllorSamir Samir
    • B23K1/00B23K20/12H01R4/02
    • H01R4/029B23K1/00B23K20/12H01R24/66H05B3/84H01R2101/00H05B2203/016
    • There is disclosed herein a terminal connector 20 attachable to a metallic mating surface 52 on a workpiece 50 by friction joining. One embodiment of the connector 20 comprises an electrically conductive body 22 having a top end 24 to which an electrical connector 70 may be attached, a bottom end 26 having a bottom surface 28 generally conforming to the mating surface 52 of the workpiece 50, and an axis R substantially orthogonal to the bottom surface 28 about which the terminal 20 may be rotated. Attached to the bottom surface 28 is a layer of solder 30 having an outer perimeter 32 and defining a central solder-free region 34 about the axis R. In a preferred embodiment, the bottom surface 28 of the terminal 20 is substantially circular in shape, and the layer of solder 30 is substantially annular in shape with the central solder-free region 34 being substantially circular and generally centered about the rotational axis R. The solder layer 30 may further define a plurality of evenly spaced radial grooves 38 therein.
    • 本文公开了通过摩擦接合可附接到工件50上的金属配合表面52的端子连接器20。 连接器20的一个实施例包括具有顶端24的导电体22,电连接器70可附接到该顶端24,具有大体上与工件50的配合表面52相符的底表面28的底端26和 轴R基本上垂直于底表面28,端子20可围绕底表面28旋转。 连接到底表面28的是具有外周边32并且围绕轴线R限定中心无焊料区域34的焊料层30.在优选实施例中,端子20的底表面28基本上为圆形, 并且焊料层30的形状基本上是环形的,其中中心无焊料区域34基本上是圆形的并且大致围绕旋转轴线R居中。焊料层30还可以在其中限定多个均匀间隔开的径向沟槽38。
    • 4. 发明授权
    • Surface finishing covalent-ionic ceramics
    • 表面处理共价离子陶瓷
    • US6050881A
    • 2000-04-18
    • US122712
    • 1998-07-27
    • Richard Lawrence AllorGary Mark CrosbieDouglas George McwattArup Kumar Gangopadhyay
    • Richard Lawrence AllorGary Mark CrosbieDouglas George McwattArup Kumar Gangopadhyay
    • B24B1/00B24B7/22B24B19/22B24B55/02B24D3/06B24D5/02
    • B24B7/22B24B1/00B24B19/22B24B55/02B24D3/06B24D5/02
    • Method of surface finishing covalent-ionic ceramics comprising: (a) repeatedly rubbing a finishing medium against an exposed surface of the ceramic, the medium being constituted of an ionic bonded oxide having grains harder than the grains of the covalent-ionic bonded ceramic; (b) interrupting the rubbing at frequent intervals to dress the medium by a single point diamond tool; and (c) continuing the repeated rubbing and dressing interruptions of steps (a) and (b) until a surface roughness of about 0.04 micrometer Ra has been achieved on the ceramic and the exposed surface of the ceramic retains an ionic residue of the finishing medium. Also, a method of effecting reduced friction between lubricated rubbing surfaces, comprising: (a) forming one of the rubbing surfaces of silicon nitride based ceramics having a polished surface roughness about 0.04 micrometer Ra with an ionic residue thereon resulting from finishing with an ionic-bonded oxide having grains harder than the grains of the silicon nitride ceramic; and (b) operating the silicon nitride rubbing surface against the other rubbing surface while lubricating the interface between such rubbing surfaces with oil in a mixed hydrodynamic regime, whereby the ionic residue is effective to react with additives in said lubricant oil to form a transfer film on said silicon nitride ceramic that reduces contact friction.
    • 表面处理共价离子陶瓷的方法包括:(a)对陶瓷的暴露表面反复摩擦整理介质,该介质由具有比共价离子键合陶瓷的晶粒更硬的晶粒的离子键合氧化物构成; (b)通过单点金刚石工具间歇地中断摩擦介质; 并且(c)继续进行步骤(a)和(b)的反复摩擦和敷料中断,直到在陶瓷上达到约0.04微米的Ra的表面粗糙度,并且陶瓷的暴露表面保留了整理介质的离子残余物 。 另外,在润滑的摩擦面之间进行摩擦减小的方法,其特征在于,包括:(a)在其上形成抛光表面粗糙度约0.04微米Ra的氮化硅基陶瓷的摩擦表面之一,其上形成离子残余物, 具有比氮化硅陶瓷的晶粒硬的晶粒的键合氧化物; 和(b)将氮化硅摩擦表面对着另一摩擦表面操作,同时在混合流体动力学状态下用油润滑这些摩擦表面之间的界面,由此离子残余物有效地与所述润滑油中的添加剂反应以形成转移膜 在所述氮化硅陶瓷上减少接触摩擦。
    • 7. 发明授权
    • Self-aligining end effector for friction soldering metals to glass plate
    • 用于将金属摩擦焊接到玻璃板上的自密封末端执行器
    • US6138897A
    • 2000-10-31
    • US137098
    • 1998-08-20
    • Richard Lawrence AllorSamir SamirTyann Sue ChappellDawn Roberta White
    • Richard Lawrence AllorSamir SamirTyann Sue ChappellDawn Roberta White
    • C03C27/04B23K20/12B23K1/06B23K5/20B23K20/10B23K31/02
    • C03C27/04C03C27/046
    • Method of aligning a metallic solderable object to a glass plate comprising loading a solderable object onto an end effector of a robotically supported spindle of a spindle assembly, handing a support from the spindle assembly that extends beneath the axis of the spindle and has camming surfaces precisely aligned with the spindle axis, resiliently cradling a backing member on the support by use of a cam member adapted to fit against the support camming surface when the resiliency is overcome, positioning a glass plate on the backing member to overcome the resiliency of the backing member and cause the cam to engage the camming surfaces of the support and automatically obtain normality of the spindle axis with respect to the glass plate. An end effector assembly for facilitating friction soldering of a metal object to a glass plate, comprising a rotary spindle applicator having a support structure carrying a linearly moveable spindle along its axis, a hanging support depending from the support structure that extends beneath the axis of a spindle and carries camming surfaces precisely aligned with the spindle axis, a backing member resiliently carried on the hanging support, the backing member having a cam member depending therefrom and adapted to fit against the support camming surfaces when a glass plate is loaded onto the backing member to overcome such resiliency.
    • 将金属可焊接物体与玻璃板对准的方法,包括将可焊接物体加载到主轴组件的机器人支撑的主轴的端部执行器上,从主轴组件移动支撑件,该主轴组件在主轴的轴线之下延伸并具有精确的凸轮表面 与主轴相对准,通过使用适于在克服弹性时与支承凸轮表面相配合的凸轮构件将支撑构件弹性地支撑在支撑件上,将玻璃板定位在背衬构件上以克服背衬构件的弹性 并且使凸轮接合支撑件的凸轮表面并且相对于玻璃板自动获得主轴轴线的正常性。 一种用于促进金属物体与玻璃板的摩擦焊接的末端执行器组件,包括旋转主轴施加器,其具有沿其轴线承载线性移动主轴的支撑结构,从支撑结构悬垂的悬挂支撑件, 主轴并承载与主轴轴线精确对准的凸轮表面,弹性地承载在悬挂支撑件上的背衬构件,背衬构件具有从其悬垂的凸轮构件,并且当将玻璃板装载到背衬构件上时适于与支撑凸轮表面相配合 克服这种弹性。
    • 8. 发明授权
    • Method for attaching a terminal connector to a metallic surface
    • 将端子连接器附接到金属表面的方法
    • US6019272A
    • 2000-02-01
    • US967537
    • 1997-11-12
    • John Scott BadgleyDawn Roberta WhiteRichard Lawrence AllorSamir Samir
    • John Scott BadgleyDawn Roberta WhiteRichard Lawrence AllorSamir Samir
    • B23K1/00H01R43/02H05K3/34H01L21/60B23K20/12
    • H05K3/3494B23K1/0008H01R43/0256H05B3/84B23K2201/38H05B2203/016H05K2201/1031H05K2203/0271H05K3/341Y02P70/611
    • There is disclosed herein a method for attaching a terminal to a metallic mating surface on a workpiece by friction joining, comprising the steps of: (1) providing the terminal and the workpiece, wherein the terminal comprises an electrically conductive body having a top end to which an electrical connector may be attached, a bottom end having a bottom surface generally conforming to the mating surface of the workpiece, a rotational axis substantially orthogonal to the bottom surface about which the terminal may be rotated, and a layer of solder attached to the bottom surface wherein the layer has an outer perimeter and defines a central solder-free region about the axis; (2) rotating the terminal about its rotational axis at a predetermined rotational speed while holding the workpiece stationary; (3) pressing together the rotating terminal and the stationary workpiece using a predetermined forging force for a predetermined length of time, so as to promote a galling bond between the mating surfaces; and (4) abruptly stopping the rotation of the terminal. During the pressing together step, the solder is generally maintained at an average temperature below its melting temperature.
    • 这里公开了一种通过摩擦接合将端子附接到工件上的金属配合表面的方法,包括以下步骤:(1)提供端子和工件,其中端子包括导电体,其具有顶端至 电连接器可以被附接,底端具有大体上与工件的配合表面相符的底表面,基本上垂直于底表面的旋转轴线,端子可围绕该底表面旋转,以及附接到工件的焊料层 底表面,其中所述层具有外周边并且围绕所述轴线限定中心无焊料区域; (2)在保持工件静止的同时以预定转速旋转端子绕其旋转轴线; (3)使用预定的锻压力将旋转端子和固定工件压在预定的时间长度上,以促进配合表面之间的磨损结合; 和(4)突然停止终端的旋转。 在压制步骤期间,焊料通常保持在低于其熔融温度的平均温度。