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    • 31. 发明授权
    • Coating system to permit direct brazing of ceramics
    • 涂层系统允许直接钎焊陶瓷
    • US06528123B1
    • 2003-03-04
    • US09607314
    • 2000-06-28
    • Charles H. CaddenF. Michael Hosking
    • Charles H. CaddenF. Michael Hosking
    • B05D302
    • C04B37/006B23K35/001C04B37/026C04B41/009C04B41/52C04B41/89C04B2235/6562C04B2235/6565C04B2235/6567C04B2237/062C04B2237/122C04B2237/124C04B2237/125C04B2237/343C04B2237/60C04B2237/72C04B41/4529C04B41/5035C04B41/5037C04B41/522C04B41/5133C04B41/0072C04B41/5111C04B41/5116C04B35/10C04B35/00
    • This invention relates to a method for preparing the surface of a ceramic component that enables direct brazing using a non-active braze alloy. The present invention also relates to a method for directly brazing a ceramic component to a ceramic or metal member using this method of surface preparation, and to articles produced by using this brazing method. The ceramic can be high purity alumina. The method comprises applying a first coating of a silicon-bearing oxide material (e.g. silicon dioxide or mullite (3Al2O3.2SiO2) to the ceramic. Next, a thin coating of active metal (e.g. Ti or V) is applied. Finally, a thicker coating of a non-active metal (e.g. Au or Cu) is applied. The coatings can be applied by physical vapor deposition (PVD). Alternatively, the active and non-active metals can be co-deposited (e.g. by sputtering a target made of mullite). After all of the coatings have been applied, the ceramic can be fired at a high temperature in a non-oxidizing environment to promote diffusion, and to enhance bonding of the coatings to the substrate. After firing, the metallized ceramic component can be brazed to other components using a conventional non-active braze alloy. Alternatively, the firing and brazing steps can be combined into a single step. This process can replace the need to perform a “moly-manganese” metallization step.
    • 本发明涉及一种制备能够使用非活性钎焊合金直接钎焊的陶瓷部件表面的方法。 本发明还涉及使用这种表面处理方法将陶瓷成分直接钎焊到陶瓷或金属构件的方法,以及使用该钎焊法制造的制品。 陶瓷可以是高纯度氧化铝。 该方法包括将具有硅的氧化物材料(例如二氧化硅或莫来石(3Al2O3·2SO2))的第一涂层施加到陶瓷上,接下来,施加活性金属(例如Ti或V)的薄涂层,最后, 涂覆非活性金属(例如Au或Cu),涂层可以通过物理气相沉积(PVD)进行涂覆,或者,活性和非活性金属可以共沉积(例如通过溅射靶材 的莫来石),在所有的涂层被涂覆之后,陶瓷可以在非氧化环境中的高温下烧制以促进扩散,并且增强涂层与基材的粘合,烧制后,金属化陶瓷组分 可以使用常规的非活性钎焊合金钎焊到其他部件,或者,烧结和钎焊步骤可以组合成单个步骤,该过程可以代替执行“钼 - 锰”金属化步骤的需要。
    • 32. 发明授权
    • Adhesive composition for bonding different kinds of members
    • 用于粘合不同种类的构件的粘合剂组合物
    • US06390354B1
    • 2002-05-21
    • US09238731
    • 1999-01-28
    • Takuma MakinoMasayuki Shinkai
    • Takuma MakinoMasayuki Shinkai
    • B23K3102
    • B23K35/001B23K35/0244
    • A composite material is produced by a method where an adhesive composition which comprises a particulate material that reduces thermal stress and a brazing material containing a noble metal element as a base, wherein the adhesive composition can bond two or more kinds of different members to form a composite member with sufficient bond strength to avoid causing damages, such as cracks that occur on the side of the member that is weak against thermal stress, and also by a method to produce a composite member comprised of two or more kinds of different members, in which either the adhesive composition is used or the bonding portion of the different members is filled with the particulate material that reduces thermal stress, and then a molten brazing material is poured there into, and cooled to bond the members.
    • 复合材料通过以下方法制造:粘合剂组合物,其包含降低热应力的颗粒材料和含有贵金属元素作为基材的钎焊材料,其中粘合剂组合物可以粘合两种或更多种不同的构件以形成 复合构件具有足够的粘结强度,以避免造成损坏,例如在构件的在热应力方面较弱的侧面发生的裂纹,以及通过制造由两种或更多种不同构件组成的复合构件的方法, 使用粘合剂组合物或不同构件的粘合部分填充有降低热应力的颗粒材料,然后将熔融的钎焊材料浇注到其中,并冷却以使构件结合。
    • 33. 发明授权
    • Solder application technique
    • 焊接应用技术
    • US06279811B1
    • 2001-08-28
    • US09570404
    • 2000-05-12
    • Michael M. RamargeDavid P. BaileyThomas C. Hartman
    • Michael M. RamargeDavid P. BaileyThomas C. Hartman
    • B23K120
    • B23K1/20B23K35/001B23K2101/36H01C7/108H01C7/12
    • A method of joining an end face of a first electric component to an end face of a second electric component includes applying a first metal layer to the end face of the first electric component to form a first metallized layer and applying a second metal layer to the end face of the second electric component to form a second metallized layer. A first fusible alloy layer is applied to the first metallized layer by melting a fusible alloy and propelling the melted fusible alloy onto the first metallized layer, and a second fusible alloy layer is applied to the second metallized layer by melting a fusible alloy and propelling the melted fusible alloy to the second metallized layer. The method further includes contacting the first fusible alloy layer to the second fusible alloy layer. Next, the end faces and fusible alloy layers are heated to melt the fusible alloy layers. After heating, the end faces and fusible alloy layers are cooled to form a bond between the end faces.
    • 将第一电气部件的端面与第二电气部件的端面接合的方法包括将第一金属层施加到第一电气部件的端面,以形成第一金属化层,并将第二金属层施加到 第二电气部件的端面以形成第二金属化层。 通过熔化可熔合金并将熔融的可熔合金推进到第一金属化层上,将第一熔融合金层施加到第一金属化层,并且通过熔化可熔合金将第二熔融合金层施加到第二金属化层上,并推进 熔融的可熔合金到第二金属化层。 该方法还包括使第一可熔合金层与第二熔融合金层接触。 接下来,加热端面和可熔合金层以熔化可熔合金层。 加热后,端面和熔融合金层被冷却以在端面之间形成结合。
    • 38. 发明授权
    • Low temperature bonding of materials
    • 低温接合材料
    • US5812925A
    • 1998-09-22
    • US735934
    • 1996-10-23
    • Gunes M. Ecer
    • Gunes M. Ecer
    • B22F7/06B23K35/00B23K35/02B22F7/04
    • B23K35/004B22F7/064B23K35/001B23K35/007B23K35/02Y10T428/12028Y10T428/12069Y10T428/12097
    • A method for joining a first metal surface to a second metal surface that includes providing powder metal particles substantially all of which have hardnesses lower than the hardnesses of the first and second metal surfaces, at normal temperatures; locating the particles in a layer between the first and second metallic surfaces, to form an assembly; heating the assembly to an elevated temperature or temperatures below the softening temperature of the first and second metallic surfaces; and effecting compression of the layer by and between the first and second surfaces at a pressure level or levels below the compressive yield strengths of the first and second surfaces, and above the compressive yield strengths of the particles, and for a time duration to effect a bond between the first and second metallic surfaces.
    • 一种将第一金属表面接合到第二金属表面的方法,包括在常温下提供基本上具有低于第一和第二金属表面的硬度的硬度的粉末金属颗粒; 将颗粒定位在第一和第二金属表面之间的层中,以形成组件; 将组件加热到低于第一和第二金属表面的软化温度的升高的温度或温度; 并且在第一和第二表面的压缩屈服强度的压力水平或低于第一表面和第二表面的压缩屈服强度的压力水平或高于第一表面和第二表面之间的压缩屈服强度以上,并且在颗粒的压缩屈服强度之上, 第一和第二金属表面之间的接合。