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    • 34. 发明申请
    • Process and apparatus for forming discrete microcavities in a filament wire using a polymer etching mask
    • 使用聚合物蚀刻掩模在丝线中形成离散微腔的方法和装置
    • US20050205011A1
    • 2005-09-22
    • US10804431
    • 2004-03-19
    • Xinbing Liu
    • Xinbing Liu
    • H01K3/04C23C16/00C23F1/02C23F1/26H01K3/02
    • H01K3/02C23F1/02C23F1/26
    • A microcavity-forming system for making microcavities in a wire (especially a tungsten filament wire). The system has a coating station receiving the wire and applying a polymer coating to the wire. A mask-forming station receives the polymer-coated wire and blows moist air over it to form air bubbles which result in holes in the polymer coating, thereby creating a mask. An etching station receives the wire, as coated with the polymer mask, from the mask-forming station and etches the wire through the holes in the polymer mask to form microcavities in the wire. A stripping station receives the wire from the etching station and removes the polymer mask from the wire, leaving the wire with microcavities. Processes of forming microcavities in a wire and, more generally, of making an etching mask having arrays of holes and conforming to substantially any surface, including an arbitrary curved surface, are provided.
    • 用于在线材(特别是钨丝线)中制造微腔的微腔形成系统。 该系统具有接收线的涂布站,并将聚合物涂层施加到导线上。 掩模形成站接收聚合物涂覆的电线并在其上吹湿空气以形成气泡,导致聚合物涂层中的孔,从而形成掩模。 蚀刻站从掩模形成站接收涂覆有聚合物掩模的金属线,并通过聚合物掩模中的孔蚀刻电线,以形成电线中的微腔。 剥离站从蚀刻站接收电线,并从电线中除去聚合物掩模,使电线具有微腔。 提供了在线中形成微腔的方法,更一般地,制造具有孔阵列并且基本上包括任意曲面的任何表面的蚀刻掩模。
    • 36. 发明授权
    • Method and apparatus using laser pulses to make an array of microcavity holes
    • 使用激光脉冲制作微腔阵列的方法和装置
    • US06433303B1
    • 2002-08-13
    • US09541640
    • 2000-03-31
    • Xinbing LiuMamoru TakedaHisahito Ogawa
    • Xinbing LiuMamoru TakedaHisahito Ogawa
    • B23K26067
    • B23K26/0861B23K26/0624B23K26/066B23K26/067B23K26/0676B23K26/389
    • A method and apparatus for forming an array of microcavities in the surface of a metal film uses an excimer laser or an ultrashort laser which to produce a beam of laser light pulses. An optical mask divides the beam into multiple beams and a lens system focuses the multiple beams onto the metal film. The device operates by generating multiple beams of laser pulses of a first diameter and then magnifying the pulses by a magnification factor less than 1 to produce multiple beams of pulses having a second diameter, less than the first diameter, which are applied to the metal film. The magnification factor and the intensity of the laser is such that the fluence of the laser on the optical mask is not sufficient to cause ablation while the fluence on the metal film is sufficient to cause ablation. A diffractive optical element may be used in the device in place of the optical mask. The apparatus includes a quarter wave plate that converts the beam of laser light pulses into a beam of circularly polarized pulses. The apparatus also includes a device that homogenizes the intensity of the laser light pulses before they are applied to the optical mask.
    • 用于在金属膜的表面形成微腔阵列的方法和装置使用准分子激光器或产生激光束脉冲的超短激光器。 光学掩模将光束分成多个光束,并且透镜系统将多个光束聚焦到金属膜上。 该装置通过产生具有第一直径的多束激光脉冲进行操作,然后以小于1的放大系数放大脉冲以产生具有小于第一直径的第二直径的多束脉冲,该第二直径施加到金属膜 。 激光的放大系数和强度使得激光对光学掩模的注量不足以引起消融,而金属膜上的注量足以引起消融。 衍射光学元件可以用在器件中而不是光学掩模。 该装置包括将激光束脉冲转换为圆偏振脉冲束的四分之一波片。 该装置还包括在将激光脉冲施加到光学掩模之前均匀化激光光脉冲的强度的装置。
    • 37. 发明授权
    • 3D lithography with laser beam writer for making hybrid surfaces
    • 使用激光束写入器制作混合曲面的3D光刻
    • US07265057B2
    • 2007-09-04
    • US11282884
    • 2005-11-18
    • Xinbing Liu
    • Xinbing Liu
    • H01L21/302
    • H01L21/0275G02B5/1852G02B5/1895G03F7/0005G03F7/0017G03F7/24H01L21/308
    • A method of etching a feature in a surface of a substrate. The substrate is provided. A photoresist layer is formed on the surface of the substrate. A thickness profile of the formed photoresist layer is determined. A grayscale scanning pattern is determined based on the feature and the thickness profile of the photoresist layer. The determined grayscale scanning pattern is laser written on the photoresist layer to expose a portion of the photoresist layer. The exposed portion of the photoresist layer is removed to form a grayscale pattern in the photoresist layer. The photoresist layer and the surface of the substrate are etched to form the feature in the surface of the substrate.
    • 蚀刻衬底表面中的特征的方法。 提供基板。 在基板的表面上形成光致抗蚀剂层。 确定所形成的光致抗蚀剂层的厚度分布。 基于光致抗蚀剂层的特征和厚度分布来确定灰度扫描图案。 确定的灰度扫描图案被激光写在光致抗蚀剂层上以暴露光致抗蚀剂层的一部分。 去除光致抗蚀剂层的暴露部分以在光致抗蚀剂层中形成灰度图案。 蚀刻光致抗蚀剂层和基板的表面以在基板的表面中形成特征。
    • 39. 发明授权
    • Process and apparatus for forming discrete microcavities in a filament wire using a polymer etching mask
    • 使用聚合物蚀刻掩模在丝线中形成离散微腔的方法和装置
    • US07204911B2
    • 2007-04-17
    • US10804431
    • 2004-03-19
    • Xinbing Liu
    • Xinbing Liu
    • C23C1/00B05C3/00
    • H01K3/02C23F1/02C23F1/26
    • A microcavity-forming system for making microcavities in a wire (especially a tungsten filament wire). The system has a coating station receiving the wire and applying a polymer coating to the wire. A mask-forming station receives the polymer-coated wire and blows moist air over it to form air bubbles which result in holes in the polymer coating, thereby creating a mask. An etching station receives the wire, as coated with the polymer mask, from the mask-forming station and etches the wire through the holes in the polymer mask to form microcavities in the wire. A stripping station receives the wire from the etching station and removes the polymer mask from the wire, leaving the wire with microcavities. Processes of forming microcavities in a wire and, more generally, of making an etching mask having arrays of holes and conforming to substantially any surface, including an arbitrary curved surface, are provided.
    • 用于在线材(特别是钨丝线)中制造微腔的微腔形成系统。 该系统具有接收线的涂布站,并将聚合物涂层施加到导线上。 掩模形成站接收聚合物涂覆的电线并在其上吹湿空气以形成气泡,导致聚合物涂层中的孔,从而形成掩模。 蚀刻站从掩模形成站接收涂覆有聚合物掩模的金属线,并通过聚合物掩模中的孔蚀刻电线,以形成电线中的微腔。 剥离站从蚀刻站接收电线,并从电线中除去聚合物掩模,使电线具有微腔。 提供了在线中形成微腔的方法,更一般地,制造具有孔阵列并且基本上包括任意曲面的任何表面的蚀刻掩模。